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Cat 2PD5000 Specifications

Basic Information

The Caterpillar 2PD5000 is a 5,000 lb capacity diesel-powered forklift engineered for demanding material handling applications. Powered by a Mitsubishi S4S diesel engine mated to a durable Powershift transmission, this pneumatic tire model delivers reliable performance for indoor and outdoor operations. The unit features robust construction, hydraulic service brakes, and a variety of mast configurations to accommodate different lifting requirements. Known for its durability and serviceability, the 2PD5000 represents Caterpillar's commitment to producing heavy-duty material handling equipment capable of operating in challenging environments while maintaining productivity and operator comfort.

Engine Specs

Engine Model: Mitsubishi S4S
Engine Type: Four-cycle, water-cooled diesel
Number of Cylinders: 4
Cylinder Arrangement: In-line, vertical
Bore: 3.7 in (94 mm)
Stroke: 4.7 in (120 mm)
Displacement: 203 cu.in (3.33 L)
Compression Ratio: 18.5:1
Combustion System: Swirl chamber type
Aspiration: Naturally aspirated
Continuous Output (S.A.E. gross): 51 HP (38.5 kW) at 2,250 rpm
Maximum Torque (S.A.E. gross): 134 lb-ft (185 Nm) at 1,800 rpm
Rated Engine Speed: 2,250 rpm
Firing Order: 1-3-4-2
Idle Speed: 750 ± 50 rpm
Maximum No-Load Speed: 2,450 ± 50 rpm
Fuel System: Distributor type injection pump
Injection Timing: 8° ± 1° BTDC
Fuel: Diesel fuel (ASTM No.2-D)

Lubrication Type: Forced circulation with gear pump
Oil Pump Type: Trochoid
Oil Filter: Full-flow cartridge type
Oil Pressure: 50-71 psi (3.5-5.0 kg/cm2) at rated speed
Recommended Oil Viscosity: SAE 10W-30 (multigrade diesel engine oil)
Oil Capacity (with filter change): 10.6 qt (10 L)

Cooling Type: Water-cooled, forced circulation
Water Pump: Centrifugal type with belt drive
Radiator: Corrugated fin type with pressure cap
Thermostat: Wax pellet type
Thermostat Opening Temperature: 176°F (80°C)
Cooling Fan: Suction type with 6 blades
Coolant Capacity: 13.7 qt (13 L)
Recommended Coolant: Ethylene glycol based antifreeze mixture

Drive Train

Transmission
Transmission Type: Powershift
Transmission Model: TCM Powershift
Number of Speeds: 1 forward / 1 reverse
Torque Converter: Single-stage, single-phase
Control: Hydraulic with column-mounted shift lever
Reduction System: Planetary gear type in drive axle

Travel Speed
Forward Speed (with load): 10.5 mph (16.5 km/h)
Forward Speed (without load): 11.0 mph (17.5 km/h)
Reverse Speed (with load): 10.5 mph (16.5 km/h)
Reverse Speed (without load): 11.0 mph (17.5 km/h)

Axles
Drive Axle (Front): Full-floating, banjo type with planetary wheel ends
Drive Axle Reduction: Double reduction (spiral bevel and planetary)
Drive Axle Ratio: 14.286:1
Steer Axle (Rear): Mounted with trunnion-type articulation
Axle Oscillation: ± 9° for ground contour adaptation

Brakes
Service Brakes: Foot-operated, hydraulic
Brake Type: Internal expanding, self-centering
Brake Actuation: Hydraulic with master cylinder
Brake Lining Area (front): 154 in2 (994 cm2)
Parking Brake: Hand-operated, mechanical
Parking Brake Type: Mechanical linkage to service brakes

Electrical System

System Voltage: 12 V
Battery Type: Lead-acid, maintenance type
Battery Capacity: 70 Ah (20 hour rate)
Alternator: 12 V-50 A
Alternator Regulation: Integral electronic regulator
Starter Motor: 12 V-2.2 kW
Starting System: Pre-engaged with overrunning clutch
Glow Plug System: Series type for cold starting assistance

Wheels and Tires

Frame Construction: Welded steel plate
Drive Configuration: 4x2 (front wheel drive)
Counterweight: Cast iron, integrated into chassis design
Front Wheel Type (standard): Disc wheel
Front Wheel Type (optional duals): Disc wheel with spacer
Front Wheel Rim Size (standard): 7.00 x 12
Front Wheel Rim Size (optional duals): 7.00 x 12
Rear Wheel Rim Size: 6.00 x 9
Front Wheel Fasteners: 8 studs with nuts
Front Tire Size (standard): 7.00 x 12-12PR
Front Tire Size (optional duals): 7.00 x 12-12PR
Rear Tire Size: 6.00 x 9-10PR
Tire Type: Pneumatic with tube
Tire Ply Rating: 12PR front, 10PR rear
Tire Compound: Standard tread compound for general use

Steering Type: Full hydrostatic power steering
Steering Control: Hydraulic with steering wheel
Steering Pump: Gear type, engine driven
Steering Cylinder: Double-acting hydraulic
Steering Angles (inner/outer wheel): 76°/57°
Steering Wheel Diameter: 15.0 in (380 mm)
Steering Wheel Turns (lock to lock): 4.5 turns
Minimum Turning Radius: 87.8 in (2,230 mm)

Hydraulic System

Hydraulic System Type: Open center
Hydraulic Pump Type: Gear pump
Hydraulic Pump Displacement: 1.77 cu.in/rev (29.0 cc/rev)
Hydraulic Pump Flow: 21.6 gpm (82 L/min) at 2,250 rpm
Relief Pressure (main system): 2,625 psi (181 bar)
Relief Pressure (steering system): 1,710 psi (118 bar)
Control Valve: Monoblock type with 3 spools
Filter Type: Return line, full-flow
Hydraulic Fluid Type: ISO VG 32-46

Service Refill Capacities

Fuel Tank: 14.5 gal (55 L)
Engine Oil (with filter): 10.6 qt (10 L)
Cooling System: 13.7 qt (13 L)
Transmission (including torque converter): 4.2 gal (16 L)
Hydraulic System: 11.1 gal (42 L)
Drive Axle (differential): 3.7 qt (3.5 L)
Drive Axle (wheel hubs, each): 1.1 qt (1.0 L)
Brake Fluid Reservoir: 0.3 qt (0.3 L)

Mast Data

Mast Type: Standard two-stage mast (simplex)
Mast Construction: Rolled channel sections with roller guides
Mast Lift Chains: Leaf type, roller chains
Maximum Fork Height: 131 in (3,330 mm)
Free Fork Height: 5.7 in (140 mm)
Lowered Mast Height: 84.5 in (2,150 mm)
Extended Mast Height: 180 in (4,570 mm)
Mast Tilt Forward: 6°
Mast Tilt Backward: 10°
Mast Tilt Speed: 2.5 seconds (full range)
Optional Mast Types: Three-stage full free lift mast available
Optional Mast Lift Height: 188 in (4,780 mm) maximum

Load Capacity

Rated Load Capacity: 5,000 lb (2,500 kg)
Load Center Distance: 24 in (500 mm)

Performance Data

Lift Speed (with load): 120 ft/min (610 mm/s)
Lift Speed (without load): 125 ft/min (640 mm/s)
Lowering Speed (with load): 98 ft/min (500 mm/s)
Lowering Speed (without load): 98 ft/min (500 mm/s)
Drawbar Pull (loaded, 60 min rating): 3,948 lb (17,560 N)
Drawbar Pull (loaded maximum, 5 min rating): 4,411 lb (19,620 N)
Gradeability (loaded at 1 mph / 1.6 km/h): 30.2%
Gradeability (maximum loaded): 40.4%
Gradeability (maximum empty): 16.4%
Load Moment Constant: 18.1 in (459 mm)

Dimensions and Weight

Overall Length to Fork Face: 100 in (2,550 mm)
Overall Length with Forks (42 in forks): 142 in (3,620 mm)
Overall Width (with standard tires): 45.5 in (1,160 mm)
Overall Width (with optional duals): 64.5 in (1,640 mm)
Height to Top of Overhead Guard: 83 in (2,105 mm)
Height (seat height): 45.8 in (1,160 mm)
Height (steering wheel): 69.5 in (1,765 mm)
Height (with mast lowered): 84.5 in (2,150 mm)
Height (with mast extended): 180 in (4,570 mm)
Wheelbase: 63.0 in (1,600 mm)
Front Tread Width (standard tires): 38.0 in (970 mm)
Front Tread Width (optional duals): 47.5 in (1,210 mm)
Rear Tread Width: 38.5 in (980 mm)
Ground Clearance (lowest point at mast): 4.6 in (117 mm)
Ground Clearance (center of wheelbase): 6.6 in (167 mm)
Fork Thickness: 1.6 in (40 mm)
Fork Width: 4 in (100 mm)
Fork Length: 42 in (1,070 mm)
Fork Spacing (minimum out-to-out): 8.7 in (220 mm)
Fork Spacing (maximum out-to-out): 39.4 in (1,000 mm)
Fork Carriage Width: 44.1 in (1,120 mm)
Fork Carriage Lift Height: 5.9 in (150 mm)
Backrest Height: 33.5 in (850 mm)
Backrest Width: 44.5 in (1,130 mm)
Minimum Outside Turning Radius: 87.8 in (2,230 mm)
Minimum Aisle Width (90° stack, zero clearance, without load): 105.9 in (2,689 mm)
Empty Weight: 8,210 lb (3,720 kg)
Axle Load (with rated load, front): 11,650 lb (5,490 kg)
Axle Load (with rated load, rear): 1,560 lb (730 kg)
Axle Load (without load, front): 3,260 lb (1,480 kg)
Axle Load (without load, rear): 4,950 lb (2,240 kg)

Maintenance Data

Engine Oil Change Interval: 250 hours
Engine Oil Filter Change Interval: 250 hours
Transmission Fluid Change Interval: 1,000 hours
Transmission Filter Change Interval: 1,000 hours
Hydraulic Oil Change Interval: 2,000 hours
Hydraulic Filter Change Interval: 500 hours
Coolant Change Interval: 2,000 hours or 2 years
Differential Oil Change Interval: 1,000 hours
Air Cleaner Element Replacement: When indicator shows restriction
Fuel Filter Replacement: 500 hours
Brake Fluid Replacement: 1,000 hours or annually
Engine Valve Clearance (intake): 0.010 in (0.25 mm) cold
Engine Valve Clearance (exhaust): 0.014 in (0.35 mm) cold
Engine Injection Pressure: 2,030 psi (14,000 kPa)
Spark Plug Gap: Not applicable (diesel engine)
Tire Pressure (front): 85 psi (5.9 bar)
Tire Pressure (rear): 75 psi (5.2 bar)
Mast Chain Adjustment: 0.4-0.8 in (10-20 mm) slack at mid-height
Lubrication Points: 12 chassis grease fittings
Grease Type: Lithium complex NLGI No. 2
Recommended Engine Oil: API CF or higher diesel engine oil
Recommended Transmission Fluid: Caterpillar TO-4 or equivalent
Recommended Hydraulic Fluid: ISO VG 46 anti-wear hydraulic oil.

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