Toyota 42-7FGF15 Specifications
The Toyota 42-7FGF15 is an LPG-powered forklift that
delivers a compelling balance of power, efficiency, and safety. Its core
strength lies in the proven Toyota 4Y engine, which provides reliable
performance for its class. The machine is equipped with Toyota's System of
Active Stability (SAS), a hallmark of the brand that continuously monitors and
automatically enhances vehicle stability during operation, significantly
reducing the risk of tip-overs.
Operator comfort and safety are further prioritized through features like the
Operator Presence Sensing (OPS) system, the Operator Restraint System (ORS)
seat, and a memory tilt steering column. With competitive travel and lift
speeds, the 42-7FGF15 is designed to maximize productivity in busy environments.
This model is equipped with a standard 2-stage, high-visibility mast as part of
its base configuration. It rolls on pneumatic tires, offering excellent traction
and shock absorption for varied surfaces. The truck's fundamental design
incorporates Toyota's SAS, contributing actively to its operational stability.
The distance from the centre of the drive axle to the fork face is 410 mm (16.1
in), supported by a wheelbase of 1,410 mm (55.5 in).
The total truck weight in working order is 2,640 kg (5,820 lb). When fully
laden, the axle load distribution places 3,630 kg (8,003 lb) on the front axle
and 510 kg (1,124 lb) on the rear axle. In an unladen state, the front axle load
1,170 kg (2,579 lb), and the rear axle load 1,470 kg (3,241 lb).
The Toyota 42-7FGF15 is powered by the Toyota 4Y
engine, a robust and reliable powerplant specifically calibrated for LPG
operation. It is a four-cylinder engine with a total displacement of 2,237 cc
(136.5 cu in). According to ISO 1585 standards, this engine produces a rated
power of 37 kW (49.6 hp), achieved at a governed rated speed of 2,400 rpm.
The engine features a pressure-fed lubrication system with a gear-type oil pump,
ensuring all moving components are adequately lubricated. Cooling is managed by
a liquid-cooled system, which includes a radiator, water pump, and thermostat,
designed to maintain optimal operating temperatures even under continuous,
demanding use.
Transmission: It is fitted with a Powershift
transmission, which facilitates smooth direction changes without the need for
clutching. This transmission operates with a single forward and a single reverse
gear.
Travel Speed: The forklift achieves a laden travel speed of 18.5 km/h (11.5 mph)
and an unladen travel speed of 19 km/h (11.8 mph).
Axles: The drive axle is located at the front, featuring a durable hypoid gear
final drive. The rear steer axle is of a robust, heavy-duty design.
Brakes: The service brake system is hydraulic and operates on the front drive
wheels. A mechanically actuated, independent parking brake is also provided for
secure parking.
The electrical system is engineered to reliably support
the engine, safety features, and lighting. It operates on a standard 12-volt
architecture, typically including a 12-volt, 70-amp alternator and a 12-volt,
65-amp-hour battery. The system powers the starter motor, the ignition system
for the LPG engine, and all essential lighting components such as headlights,
tail lights, and turn indicators. The machine also integrates the Operator
Presence Sensing system within its electrical safety architecture.
The chassis provides a rigid and durable foundation,
constructed from heavy-gauge steel plate to support all major components.
Wheels and Tires: The 42-7FGF15 is fitted with pneumatic tires.
Front: 6.50-10-10PR (I)
Rear: 5.00-8-8PR (I)
Wheel Tread:
Front: 890 mm (35.0 in)
Rear: 895 mm (35.2 in)
Drive Configuration: The vehicle utilizes a 2-wheel drive configuration, with
the two front wheels serving as the driven wheels.
Steering: The steering system on the Toyota 42-7FGF15 is a full hydraulic power
steering system. This provides the operator with exceptionally smooth and
effortless control, which is particularly beneficial during low-speed
maneuvering and in confined spaces. The system is hydrostatic, meaning there is
no mechanical linkage between the steering wheel and the rear steer axle. The
steering column is also equipped with a memory tilt function, allowing operators
to adjust the steering wheel to their preferred position and easily return to
it, enhancing comfort and productivity.
The hydraulic system is responsible for powering the
lifting, tilting, and any auxiliary functions. It utilizes a reliable gear-type
pump to ensure efficiency. The system operates at a pressure of 118 bar (1,711
psi) for powering attachments. The main hydraulic pump has a rated flow of 56
l/min (14.8 gal/min), ensuring responsive lift and tilt speeds for efficient
load handling. The mast tilts forward by 6 degrees and backward by 10 degrees,
facilitating precise load engagement and secure transport.
| Service Refill Capacities |
The engine crankcase holds 5.3 l (5.6 qt) of oil,
including the filter. The cooling system capacity is 7.5 l (7.9 qt). The
hydraulic tank has a capacity of 38 l (10.0 gal). The transmission incorporates
its own oil supply of 12 l (12.7 qt). The drive axle contains 2.8 l (3.0 qt) of
lubricant.
The standard mast configuration is a 2-stage,
high-visibility design.
Mast Height (Lowered): 1,995 mm (78.5 in)
Maximum Lift Height: 3,000 mm (118 in)
Mast Height (Extended): 4,220 mm (166 in)
Free Lift: 150 mm (5.9 in). This feature allows for lifting loads at low heights
without increasing the overall mast height, a valuable function when entering
trailers or working under low-clearance structures.
Load Capacity: 3,300 lb (1,500 kg)
Load Centre: 19.7 in (500 mm)
Lift Speed (Laden): 0.60 m/s (118 ft/min).
Lift Speed (Unladen): 0.64 m/s (126 ft/min).
Lowering Speed (Laden/Unladen): 0.50 / 0.55 m/s (98 / 108 ft/min).
Max. Drawbar Pull (Laden/Unladen): 17,500 N (3,934 lbf) / 6,300 N (1,416 lbf).
Gradeability (Laden): 41 percent.
Maximum Gradeability (Laden/Unladen): 45 / 22.
Overall Length: 3,250 mm (128.0 in)
Length to Face of Forks: 2,250 mm (88.6 in)
Overall Width: 1,070 mm (42.1 in)
Fork Dimensions (Thickness/Width/Length): 40x80x1,000 mm (1.6x3.1x39.4 in)
Fork Carriage Width: 920 mm (36.2 in)
Height of Overhead Guard: 2,080 mm (81.9 in)
Seat Height: 1,020 mm (40.2 in)
Coupling Height: 280 mm (11.0 in)
Ground Clearance (Laden, below mast): 115 mm (4.5 in)
Ground Clearance (Centre of Wheelbase): 135 mm (5.3 in)
Aisle Width for Pallet 1000x1200 (wide): 3,570 mm (140.6 in)
Aisle Width for Pallet 800x1200 (long): 3,770 mm (148.4 in)
Turning Radius (Outside): 1,960 mm (77.2 in)
Turning Radius (Inside): 570 mm (22.4 in)
Truck Weight: 2,640 kg (5,820 lb)
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