Toyota 02-7FDF25 Specifications
The Toyota 02-7FDF25 is a diesel-powered,
counterbalanced forklift truck manufactured between 1999 and 2007. This
rider-seated model handles material handling tasks requiring a rated load of
2500 kg or 5512 lbs. The machine is equipped with a Toyota 2Z diesel engine,
known for durability.
A defining characteristic of this forklift is the
inclusion of Toyota's System of Active Stability (SAS), an advanced safety
feature that electronically monitors and controls mast and rear axle movements
to help prevent tip-overs. It also features the Operator Presence Sensing (OPS)
system to inhibit operation if the operator is not correctly seated. These
features, combined with robust construction, make the 02-7FDF25 a reliable and
safe workhorse for various warehousing and industrial applications.
The Toyota 02-7FDF25 is a four-wheeled forklift with a load capacity of 2500 kg
or 5512 lbs at a 500-mm or 19.7-inch load centre. Its design prioritises
stability and manoeuvrability in demanding environments. The machine is fitted
with pneumatic tyres as standard, suitable for indoor and outdoor use on
improved surfaces.
Key safety innovations integral to the model include the Toyota SAS and OPS. The
Operator Total Care (OTC) philosophy is embodied by features like the Operator
Restraint System (ORS) seat and a memory tilt steering column, which enhance
operator comfort and safety.
Basic Technical Data: The forklift is powered by the
Toyota 2Z engine, a four-cylinder diesel unit. With a displacement of 3469 cc or
212 cubic inches, this engine produces 42 kW or 56 Hp at a rated speed of 2200
rpm according to ISO 1585 standards.
Lubrication: The engine lubrication system is a forced-feed type, employing a
gear pump to circulate oil throughout the engine block and cylinder head,
ensuring all moving components are adequately lubricated for reduced friction
and prolonged engine life. The system includes a full-flow oil filter to remove
contaminants.
Cooling: Engine temperature is regulated by a liquid cooling system. This system
comprises a radiator, a water pump, a thermostat, and a cooling fan. The water
pump circulates coolant through the engine jackets to absorb heat, which is then
dissipated as it passes through the radiator core.
Transmission: The Toyota 02-7FDF25 is equipped with an
automatic transmission, designated with the type code W. This powershift
transmission allows for smooth direction changes and gear shifts without the
need for a clutch pedal, reducing operator fatigue during frequent shuttling.
Travel Speed: The forklift achieves a laden travel speed of 19 kph or 11.8 mph
and an unladen speed of 19.5 kph or 12.1 mph, enabling efficient movement across
the worksite.
Axles: The front axle is a rigid, drive axle that carries the majority of the
load, while the rear axle is a steer axle. The rear axle is designed to
oscillate, allowing all wheels to maintain ground contact on uneven surfaces,
which is crucial for stability. The axle loadings are precisely calculated: when
laden, the front axle load 5530 kg or 12192 lbs and the rear axle 850 kg or 1874
lbs. Unladen, these loadings shift to 1510 kg or 3329 lbs on the front axle and
2370 kg or 5225 lbs on the rear axle.
Brakes: The service brake system is hydraulic, providing reliable and controlled
stopping power. This system uses hydraulic pressure to apply the brakes,
offering a consistent pedal feel and effective deceleration.
The electrical system operates on a standard 12-volt
architecture. It includes a maintenance-free battery to power the starter motor,
electronic controls, and lighting. The system encompasses a starter, an
alternator to charge the battery while the engine runs, and a comprehensive
wiring harness connecting all electrical components, including the SAS and OPS
safety systems.
Wheel Drive: The Toyota 02-7FDF25 features a 2-wheel
drive configuration, with the front wheels providing the tractive effort. The
configuration uses two driven wheels on the front axle.
Wheels: The forklift uses a two-wheel front and two-wheel rear configuration.
The front wheels are the driven wheels. The tread width, the distance between
the centre lines of the left and right wheels, is 960 mm or 37.8 inches for the
front and 965 mm or 38.0 inches for the rear.
Tires: This model is fitted with pneumatic tyres. The standard tyre size for the
front is 7.00-12-12PR, and for the rear, it is 6.00-9-10PR. These tyres provide
cushioning and traction.
Steering: The steering system is hydraulically powered, making manoeuvring the
truck effortless for the operator. The steering column features a memory tilt
function, allowing the operator to adjust the steering wheel to a comfortable
position and return it to a preset location each time they enter the machine.
The hydraulic system is designed for efficient lifting
and tilting operations. It operates at a pressure of 147 bar or 2132 psi for
powering attachments. The system pump delivers a rated flow of 76 lpm or 20.1
gpm, ensuring responsive mast and fork carriage movements. This system powers
the lift cylinders for raising the mast and the tilt cylinders for mast forward
and backward movement.
The Toyota 02-7FDF25 can be equipped with various mast
types. Specifications for a standard simplex mast include a lowered height of
1995 mm or 78.5 inches. The mast has a free lift of 150 mm or 5.9 inches,
allowing the forks to be raised to this height without increasing the mast
overall height.
The standard lift height is 3000 mm or 118.1
inches, at which point the mast extends to a height of 4220 mm or 166.1
inches. The mast and fork carriage can tilt forward by 6 degrees and
backward by 10 degrees to facilitate load handling and secure transport.
Load Capacity: 5,512 lb (2,500 kg)
Load Centre: 19.7 in (500 mm)
The lift speed with a load is 0.65 m/s or 128 ft/min,
and without a load, it is 0.67 m/s or 132 ft/min. The lowering speed is
consistent at 0.50 m/s or 98 ft/min for both laden and unladen conditions. The
maximum drawbar pull, or the pulling force, is 20000 N or 4496 lbf when laden
and 8300 N or 1866 lbf when unladen. Its gradeability, the ability to ascend a
slope with a load, is 29 per cent. The maximum gradeability figures are 32 per
cent for a laden truck and 19 per cent for an unladen one.
The overall length of the truck, including the forks,
is 3600 mm or 141.7 inches, while the length to the face of the forks is 2600 mm
or 102.4 inches. The overall width is 1150 mm or 45.3 inches, and the height of
the overhead guard is 2110 mm or 83.1 inches. The seat height is 1055 mm or 41.5
inches, and the coupling height is 310 mm or 12.2 inches. The standard fork
dimensions are 40 mm or 1.6 inches thick, 100 mm or 3.9 inches wide, and 1000 mm
or 39.4 inches long. The fork carriage is a class/type II according to DIN 15
173 and has a width of 1020 mm or 40.2 inches.
Ground clearance beneath the mast with a laden truck is 120 mm or 4.7 inches,
and at the centre of the wheelbase, it is 170 mm or 6.7 inches. The aisle width
required for pallets sized 1000 by 1200 mm or 39 by 47 inches is 3910 mm or
153.9 inches. For pallets sized 800 by 1200 mm or 31 by 47 inches, the required
aisle width is 4110 mm or 161.8 inches. The outer turning radius is 2240 mm or
88.2 inches, and the internal turning radius is 725 mm or 28.5 inches. The truck
weight is 3880 kg or 8554 lbs, though this can vary depending on the mast and
attachments.
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