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Clark GTS25D Specifications

Basic Information

The Clark GTS25D is a diesel-powered forklift that delivers a compelling balance of power, durability, and efficiency for material handling operations. Its core strength lies in the proven Yanmar 4TNE94L diesel engine, a four-cylinder powerplant providing dependable torque and reliability for continuous use, meeting all EU exhaust gas emission Stage IIIA regulations. Operator comfort and safety are prioritized through features like hydrostatic power steering that eliminates steering kick-back, making steering easy and reaching full lock with just a few turns of the steering wheel.

The steering axle has pivotal bearings mounted in rubber steel elements, with spherical bearing mounted short tie rods that are adjustment free and guarantee precise and continuous driving in a straight line. The double acting steer cylinder ensures precise and direct steering. The GTS25D is designed for productive operation across various applications with low operating costs.

This model is equipped with clear-view uprights available in Standard, Hilo, and Triplex versions. It rolls on heavy-duty pneumatic tires. The distance from the centre of the drive axle to the fork face is 17.9 in (455 mm). The wheelbase is 63.8 in (1,620 mm). The total service weight of the truck is 8,470 lb (3,840 kg). When fully laden, the axle load distribution places 12,020 lb (5,450 kg) on the front axle and 1,960 lb (890 kg) on the rear axle. In an unladen state, the front axle load 3,250 lb (1,476 kg), and the rear axle load approximately 5,210 lb (2,364 kg). The overhead guard height is 85.4 in (2,170 mm). The seat height is 48.0 in (1,219 mm). The coupling height is 14.2 in (360 mm).

Engine Specs

The Clark GTS25D is powered by the Yanmar 4TNE94L diesel engine, a robust and reliable powerplant specifically designed for industrial operation. It is a four-cylinder engine with a total displacement of 186 cu in (3,053 cc). This engine produces a rated power of 46.0 hp (34.3 kW) at 2,200 rpm.

The engine meets all EU exhaust gas emission Stage IIIA regulations. Lubrication is provided by a pressure-fed system ensuring all moving components are adequately lubricated. Cooling is managed by a liquid-cooled system designed to maintain optimal operating temperatures. The engine air filter must be cleaned or replaced according to the manufacturer's schedule.

Drive Train

Transmission: It is fitted with a HY-type powershift automatic transmission with gearbox oil cooling. Transmission type is HY. The transmission fluid should be checked and changed at prescribed intervals.

Travel Speed: The forklift achieves a laden travel speed of 13.9 mph (22.4 km/h) and an unladen travel speed of 12.9 mph (20.7 km/h).

Axles: The drive axle is located at the front. The rear steer axle is robust with pivotal bearings mounted in rubber steel elements. Drive axle fluid should be changed at 2,000 hour intervals.

Brakes: The service brake system utilizes wet disc brakes. Maintenance includes checking brake condition and wear.

Electrical System

The electrical system is engineered to reliably support the engine, safety features, and lighting. It operates on a standard 12-volt architecture. The system powers the starter motor, engine control systems, and all essential lighting components for safe operation. Daily maintenance includes checking warning lights and hour meter operation.

Wheels and Tires

The chassis provides a rigid and durable foundation, constructed from heavy-gauge steel with fully welded frame construction to support all major components under load stress. Wheels and Tires: The GTS25D is fitted with pneumatic tires with 2 front and 2 rear wheels.

Front: 7.00 x 12 - 14 PR
Rear: 6.00 x 9 - 10 PR

Track Width:
Front: 39.2 in (996 mm) standard, up to 47.4 in (1,204 mm)
Rear: 35.6 in (904 mm)

Drive Configuration: The vehicle utilizes a 2-wheel drive configuration, with the two front wheels serving as the driven wheels.

The steering system on the Clark GTS25D is a hydrostatic power steering system that eliminates steering kick-back, making steering easy and reaching full lock with just a few turns of the steering wheel. The steering axle has pivotal bearings mounted in rubber steel elements. The spherical bearing mounted short tie rods are adjustment free and guarantee precise and continuous driving in a straight line. The double acting steer cylinder ensures precise and direct steering. Daily maintenance includes checking steering operation.

Hydraulic System

The hydraulic system is responsible for powering the lifting, tilting, and any auxiliary functions. A full-flow reverse filter filters the oil to the tank at each reverse flow. Rough particles are filtered directly via a suction filter, thereby preventing them from entering the oil circuit, ensuring a long service life for all hydraulic components. A high-capacity pump provides adequate oil supply for the upright and the hydrostatic steering. A priority distributor ensures steering priority in all conditions. Load handling is controlled via a load sensitive-response and precise control valve.

A safety valve provides extra safety and prevents an uncontrolled lowering of the load at all times. The system operating pressure for attachments is up to 2,030 psi (140 bar). The main hydraulic pump has a rated flow of up to 9.2 gpm (35 L/min) for attachments. Maintenance includes changing or replacing the hydraulic sump oil filter and breather, and changing hydraulic sump fluid at prescribed intervals. The mast tilts forward by 6 degrees and backward by 10 degrees.

Service Refill Capacities

Engine oil capacity: 2.0 gal (7.5 L).
Hydraulic system capacity: 10.0 gal (38 L).
Cooling system capacity: 2.9 gal (11 L).
Transmission fluid capacity: 4.2 gal (16 L).

Mast Data

The standard mast configuration is available as a 2-stage or 3-stage upright design depending on application requirements. The GTS series features robust construction with durable components. Mast Height (Lowered): 85.2 in (2,165 mm).

Free Lift: 4.3 in (110 mm). This feature allows for lifting loads at low heights without increasing the overall mast height, a valuable function when entering trailers or working under low-clearance structures. Maximum Fork Height: 125.8 in (3,195 mm). Mast Height (Extended) (with LBR): 173.8 in (4,415 mm).

Load Capacity

Load Capacity - 5,510 lb (2,500 kg)
Load Centre - 24 in (600 mm)

Performance Data

Lift Speed (Laden): 102 fpm (0.52 m/s)
Lift Speed (Unladen): 108 fpm (0.55 m/s)
Lowering Speed (Laden): 106 fpm (0.54 m/s)
Lowering Speed (Unladen): 98 fpm (0.50 m/s)
Max. Drawbar Pull (Laden): 4,152 lb (18,470 N)
Max. Drawbar Pull (Unladen): 1,379 lb (6,135 N)
Maximum Gradeability (Laden): 32.1 percent

Dimensions and Weight

Overall Length: 147.1 in (3,737 mm)
Length to Face of Forks: 105.0 in (2,667 mm)
Overall Width: 46.7 in (1,185 mm) std, up to 64.1 in (1,629 mm)
Forks (Thickness x Width x Length): 1.77 x 4 x 42 in (45 x 100 x 1,070 mm)
Fork Carriage Width: 41.0 in (1,041 mm) std, up to 61.0 in (1,549 mm)
Height of Overhead Guard: 85.4 in (2,170 mm)
Ground Clearance (Minimum): 5.3 in (135 mm)
Ground Clearance (Centre of Wheelbase): 5.9 in (150 mm)
Aisle Width for Pallet 1000 x 1200 (crossways): 158.9 in (4,035 mm)
Aisle Width for Pallet 800 x 1200 (lengthways): 166.7 in (4,235 mm)
Basic Right Angle Stacking Aisle Width: 110.2 in (2,800 mm)
Turning Radius (Outside): 93.7 in (2,380 mm)
Internal Turning Radius: 32.5 in (825 mm)
Service Weight: 8,470 lb (3,840 kg)

Maintenance Data

Daily (8-10 hours) checks include visual inspection of the truck and its major components, checking for obvious damage and leaks, condition of tires and wheels, checking for missing or loose wheel lugs nuts, engine oil level, engine coolant level (radiator and recovery tank), transaxle fluid level, hydraulic sump oil level, warning lights and hour meter, overhead guard condition and bolts, horn operation and other warning devices, steering operation, directional and speed controls, upright, lift chains and fasteners, and carriage or attachments and forks.

250 hours preventive maintenance includes test driving the truck, checking functional performance, inspecting load handling components, carefully checking the lift chains for wear and condition, air cleaning the truck and radiator, checking torque on critical fasteners, draining and replacing engine oil, replacing engine oil filter, inspecting and adjusting fan belts, and lubricating grease points/nipples.

500 hours maintenance includes checking transmission fluid level.

900 hours / yearly maintenance includes cleaning or replacing engine air filter, replacing hydraulic sump oil filter and hydraulic tank air breather, checking drive axle mounting and fasteners, replacing fuel filter element, checking valve clearance and setting if necessary, checking that crankcase ventilation is free, and checking brake condition and wear.

1,000 hours maintenance includes replacing transmission oil and transmission oil filter.

2,000 hours maintenance includes changing drive axle fluid, changing hydraulic sump fluid, draining and flushing radiator coolant, and lubricating steer axle wheel bearings.

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