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Toyota 8FGU25 Specifications

Basic Information

The Toyota 8FGU25 is an LPG-powered forklift that delivers a compelling balance of power, efficiency, and versatility for diverse material handling operations. Its core strength lies in the proven Toyota 4Y-ECS engine, which provides reliable performance with electronic fuel injection for improved efficiency and reduced emissions. The machine rolls on pneumatic tires, offering excellent traction and shock absorption for uneven surfaces while maintaining maneuverability in indoor environments.

Operator comfort and safety are prioritized through features like load-sensing hydrostatic power steering, an ergonomic operator compartment with 4-way adjustable suspension seat, and Toyota's comprehensive safety systems including System of Active Stability (SAS) and Operator Presence Sensing System (OPSS). With competitive travel and lift speeds, the 8FGU25 is designed to maximize productivity across various applications.

This model is equipped with various mast configurations depending on application requirements, available as 2-stage or 3-stage masts with limited or full free lift options. It rolls on pneumatic tires, offering excellent stability and traction for both improved indoor maneuverability and outdoor versatility. The truck's fundamental design incorporates Toyota's SAS, contributing actively to its operational stability.

Engine Specs

The Toyota 8FGU25 is powered by the Toyota 4Y-ECS engine, a robust and reliable powerplant specifically designed for LPG operation with electronic control system. It is a four-cylinder, overhead valve (OHV) engine with a total displacement of 2.2 L (136 cu in). This engine produces a rated power of 51 SAE HP (38 kW) at 2,570 rpm, with peak torque of 118 SAE lb-ft (160 Nm) at 2,100 rpm. The liquid fuel tank holds 15.9 US gal (60 L) of LPG.

The engine features hydraulic valve lifters for quiet operation and reduced maintenance, along with a pressure-fed lubrication system ensuring all moving components are adequately lubricated. Cooling is managed by a liquid-cooled system with a high-capacity radiator with fan shroud and large-capacity engine-cooling fan, designed to maintain optimal operating temperatures even under continuous use.

The engine incorporates electronic fuel injection and a distributorless ignition system (DLI) for improved reliability, fuel efficiency, and reduced emissions, and is EPA/CARB certified with a 3-way catalytic muffler system.

Drive Train

Transmission: It is fitted with a heavy-duty Powershift automatic transmission with electric shift control, which facilitates smooth direction changes without the need for clutching. This transmission operates with a single forward and single reverse gear and includes an automatic transmission oil cooler for enhanced durability.

Travel Speed: The forklift achieves a laden travel speed of 10.9 mph (17.5 km/h) in both forward and reverse, and an unladen travel speed of 11.2 mph (18.0 km/h) in both forward and reverse.

Axles: The drive axle is located at the front, featuring a full-floating powertrain design for heavy load support. The rear steer axle is of a robust, heavy-duty construction.

Brakes: The service brake system is hydraulic with self-adjusting brakes operating on the front drive wheels. A mechanically actuated, independent parking brake is also provided for secure parking.

Electrical System

The electrical system is engineered to reliably support the engine, safety features, and lighting. It operates on a standard 12-volt architecture with a 12-volt battery and a high-capacity 70-amp alternator with built-in regulator. The system powers the starter motor, electronic fuel injection, distributorless ignition system, and all essential lighting components including LED headlights, tail lights, and turn indicators for safe operation.

The machine features a Control Area Network (CAN-bus) communication system with an LCD multi-function display that includes data log, fuel and operation information with QR code output, master warning indicators, various hour meters, engine coolant temperature gauge, check engine light, engine oil pressure warning light, OPSS activation light, and parking brake indicator.

Wheels and Tires

The chassis provides a rigid and durable foundation, constructed from heavy-gauge steel with fully stamped steel side panels and stamped steel engine hood, welded steel body and frame construction to support all major components under load stress.

Wheels and Tires: The 8FGU25 is fitted with pneumatic tires with 2 front and 2 rear wheels.
Front: 7.00-12-12PR
Rear: 6.00-9-10PR

Track Width:
Front: 37.8 in (960 mm)
Rear: 38.0 in (965 mm)

Drive Configuration: The vehicle utilizes a 2-wheel drive configuration, with the two front wheels serving as the driven wheels.

Steering: The steering system on the Toyota 8FGU25 is a load-sensing hydrostatic power steering system with synchronized steering, providing the operator with exceptionally smooth and effortless control during low-speed maneuvering and in confined spaces. The system features an 11.8 in (300 mm) diameter, two-spoke steering wheel with available knob that provides greater legroom for the operator. It is engineered for precise response and reduced operator fatigue during extended shift operation.

Hydraulic System

The hydraulic system is responsible for powering the lifting, tilting, and any auxiliary functions. It utilizes a reliable gear-type pump to ensure high efficiency and pressure. The system operates at a pressure of 2,275 psi (157 bar) for powering attachments.

The main hydraulic pump has a rated flow of 20.0 gpm (76 L/min), ensuring responsive lift and tilt speeds for efficient handling of loads. Integral and hang-on sideshifters, as well as integral sideshifting fork positioner, are available as attachments. The mast tilts forward by 6 degrees and backward by 11 degrees, facilitating precise load engagement and secure transport.

Mast Data

The standard mast configuration is available as a 2-stage (V) or 3-stage, high-visibility design depending on application requirements, with limited free lift or full free lift options.

Mast Height (Lowered): 84.5 in (2,146 mm)
Maximum Fork Height: 131.5 in (3,340 mm)
Lift Height: 179.5 to 189 in (4,560 to 4,800 mm) available with 3-stage mast configurations

Free Lift: 6.1 in (155 mm). This feature allows for lifting loads at low heights without increasing the overall mast height, a valuable function when entering trailers or working under low-clearance structures.

Load Capacity

Load Capacity: 5,000 lb (2,268 kg)
Load Centre: 24 in (600 mm)

Performance Data

Lift Speed (Laden): 118 fpm (0.60 m/s)
Lift Speed (Unladen): 126 fpm (0.64 m/s)
Lowering Speed (Laden/Unladen): 98 fpm (0.50 m/s)
Max. Drawbar Pull (Laden): 4,250 lb (19,000 N)
Max. Drawbar Pull (Unladen): 1,910 lb (8,500 N)
Maximum Gradeability (Laden): 34 percent
Maximum Gradeability (Unladen): 20 percent

Dimensions and Weight

Distance from the centre of the drive axle to the fork face: 18.5 in (470 mm)
Wheelbase: 65 in (1,651 mm)
Overall Length: 128 to 130 in (3,250 to 3,302 mm)
Length to Face of Forks: 103.9 in (2,639 mm)
Overall Width: 45.3 in (1,151 mm)
Fork Dimensions (Thickness x Width x Length): 1.6x5x42 in (40x125x1,067 mm)
Fork Carriage Width: 40 in (1,016 mm)
Fork Spread Maximum/Minimum: 46.1 / 11.8 in (1,170 / 300 mm)
Height of Overhead Guard: 83.1 in (2,111 mm)
Ground Clearance (Laden, below mast): 3.7 in (94 mm)
Ground Clearance (Centre of Wheelbase): 5.5 in (140 mm)
Basic Right Angle Stacking Aisle Width: 105.9 in (2,690 mm)
Turning Radius (Outside): 87.5 in (2,223 mm)
Internal Turning Radius: 5.9 in (150 mm)
Gross Weight (empty): 7,840 lb (3,556 kg)

When fully laden, the axle load distribution places 11,260 lb (5,107 kg) on the front axle and 1,580 lb (717 kg) on the rear axle. In an unladen state, the front axle load 2,980 lb (1,352 kg), and the rear axle load 4,860 lb (2,204 kg).

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