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Cat DP100 Specifications

Basic Information

The Caterpillar DP100 is a 22,000 lb capacity diesel-powered pneumatic tire forklift engineered for heavy-duty material handling in demanding environments. This model features a powerful Mitsubishi 6D16 six-cylinder diesel engine mated to a 3-speed powershift automatic transmission, delivering exceptional torque and performance for applications such as stevedoring, metal processing, lumber yards, and concrete product handling.

The DP100 incorporates a robust chassis with a fully floating drive axle for enhanced durability and higher residual capacity. Operators benefit from hydrostatic power steering for precise maneuverability despite the machine's size, while the wet multi-disc parking brake requires no maintenance. The design emphasizes serviceability with easy access to routine maintenance points. With its combination of rugged construction, powerful drivetrain, and operator-focused features, the DP100 is well-suited for continuous operation in the harshest industrial environments.

Engine Specs

Engine Model: Mitsubishi 6D16-T
Power Type: Diesel
Continuous Output SAE Gross: 131 hp (98 kW) @ 2,200 rpm
Maximum Torque SAE Gross: 347 lb-ft (480 Nm) @ 1,400 rpm
Number of Cylinders: 6
Displacement: 460 cu.in (7.5 L)
Engine Design: Turbocharged, six-cylinder configuration for smooth power delivery
Fuel System: Direct injection
Lubrication System Type: Pressure lubrication with full-flow filtration
Oil Capacity: 21.0 L (22.2 US qt)
Recommended Oil: API service class CF or higher, SAE 15W-40
Cooling System Type: Pressurized, water-cooled with centrifugal pump
Coolant Capacity: 32.0 L (33.8 US qt)

Drive Train

Transmission Type: Automatic powershift transmission
Drive Control Type: Powershift with torque converter
Number of Speeds Forward / Reverse: 3 / 3
Transmission Design: Automatic shifting with three speeds in both directions
Gear Ratios: Optimized for heavy-duty applications
Travel Speed (with load): 15.2 mph (24.5 km/h)
Travel Speed (without load): 19.6 mph (31.5 km/h)
Drive Axle (Front): Fully floating drive axle, heavy-duty design with planetary reduction
Steer Axle (Rear): Heavy-duty construction with oscillating capability, single solid unit design
Service Brake Type: Foot-operated, hydraulic
Parking Brake Type: Hand-operated, mechanical
Parking Brake Design: Wet multi-disc type, maintenance-free

Electrical System

System Voltage: 24 V
Battery: Heavy-duty commercial type
Alternator: High-output
Starting System: Electric starter with pre-heat system for cold starts
Lighting: Work lights included

Wheels and Tires

Wheel Configuration (x = driven): 4x2 (4 wheels, 2 driven)
Number of Wheels Front / Rear: 4 / 2
Tire Type: Pneumatic
Tire Size (front, standard): 10.00 x 20-14 PR
Tire Size (rear): 10.00 x 20-14 PR
Chassis Construction: Robust steel frame designed

Steering Type: Hydrostatic power steering
Steering System: Fully hydrostatic assisted steering
Steering Control: Small-diameter steering wheel for precise response
Steering Axle: Single solid unit construction for maximum strength and rigidity

Hydraulic System

Hydraulic Pump Type: Gear pump
Hydraulic System Design: High-efficiency, direct-drive
Maximum Operating Pressure for Attachments: 2,465 psi (170 bar)
Control Valves: Precision metering for smooth operation
Hydraulic Fluid Capacity: 80.0 L (84.5 US qt)

Service Refill Capacities

Fuel Tank: 200.0 L (52.8 US gal)
Engine Oil: 21.0 L (22.2 US qt)
Cooling System: 32.0 L (33.8 US qt)
Hydraulic System: 80.0 L (84.5 US qt)
Transmission: 25.0 L (26.4 US qt)
Drive Axle: 15.0 L (15.9 US qt)

Mast Data

Mast Type Available: Two-stage (simplex) or three-stage (triplex)
Mast Lowered Height (two-stage): 123.6 in (3,140 mm)
Lift Height (standard, two-stage): 132 in (3,300 mm)
Overall Height with Mast Raised: 188.6 in (4,790 mm)
Mast Tilt (forwards / backwards): 15° / 12°
Mast Design: Narrow channels with small-diameter lift cylinders for improved forward visibility
Load Rollers: Six load rollers with side rollers for high load stability
Mast Construction: Robust design for heavy-duty applications
Fork Carriage Type: DIN 15173 Class
Fork Dimensions (thickness x width x length): 2.4x7.1x48.0 in (60x180x1,220 mm)
Fork Spread (out-to-out, minimum / maximum): 31.5 / 78.5 in (800 / 2,000 mm)
Fork Carriage Width: 74.8 in (1,900 mm)
Fork Features: Heavy-duty design for maximum load handling
Attachments: Side shifter and fork positioner available

Load Capacity

Rated Capacity: 22,000 lb (10,000 kg)
Load Center Distance: 24 in (600 mm)
Load Moment Constant: 29.7 in (755 mm)

Performance Data

Lifting Speed (with load): 67 fpm (0.34 m/s)
Lifting Speed (without load): 71 fpm (0.36 m/s)
Lowering Speed (with load): 88 fpm (0.45 m/s)
Lowering Speed (without load): 93 fpm (0.50 m/s)
Drawbar Pull (loaded, 60 min rating): 17,000 lb (75,617 N)
Drawbar Pull (loaded, 5 min rating): 21,780 lb (96,886 N)
Drawbar Pull (loaded maximum, 5 min rating): 24,180 lb (93,586 N)
Gradeability (loaded at 1 mph / 1.6 km/h): 29%
Gradeability (maximum, loaded): 50%
Gradeability (maximum, empty): 35%

Dimensions and Weight

Overall Length: 185.0 in (4,700 mm)
Length to Fork Face: 169.1 in (4,295 mm)
Overall Width (with standard tires): 99.0 in (2,515 mm)
Height to Top of Overhead Guard: 111.6 in (2,835 mm)
Height (with lowered mast): 123.6 in (3,140 mm)
Height (with extended mast): 188.6 in (4,790 mm)
Wheelbase: 110.2 in (2,800 mm)
Track Width (front, standard tires): 74.8 in (1,900 mm)
Track Width (rear): 76.0 in (1,930 mm)
Ground Clearance (at lowest point at mast): 8.7 in (220 mm)
Ground Clearance (at center of wheelbase): 13.4 in (340 mm)
Seat Height: 68.7 in (1,745 mm)
Minimum Outside Turning Radius: 157.5 in (4,000 mm)
Right Angle Stack Aisle (zero clearance without load): 187.2 in (4,755 mm)
Working Aisle Width with 1000 x 1200 mm pallets: 202.0 in (5,130 mm)
Empty Operating Weight: 31,850 lb (14,450 kg)
Axle Loading (with rated load, front / rear): 48,320 lb / 5,540 lb (21,920 kg / 2,530 kg)
Axle Loading (without load, front / rear): 15,630 lb / 16,230 lb (7,090 kg / 7,360 kg)

Maintenance Data

Engine Oil and Filter Change: Every 250 hours or 3 months
Engine Air Filter Element: As indicated by restriction gauge (check daily)
Fuel Filter Replacement: Every 500 hours or 6 months
Hydraulic Oil Filter Replacement: Every 1,000 hours
Hydraulic Oil Change: Every 2,000 hours
Transmission Fluid and Filter Change: Every 1,000 hours
Drive Axle Oil Change: Every 1,000 hours
Coolant Change: Every 2,000 hours or 2 years
Chassis Greasing: Every 50 hours or weekly

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