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Cat DP45K Specifications

Basic Information

The Caterpillar DP45K is a 4,500 kg capacity diesel-powered forklift engineered for demanding material handling applications in industrial environments. Powered by a Mitsubishi S6S six-cylinder diesel engine, this pneumatic tire model combines robust construction with reliable performance characteristics. The truck features a powershift transmission for smooth operation and a hydraulic system delivering 191 bar pressure for attachment compatibility.

With a turning radius of 2,830 mm and gradeability reaching 24 percent without load, the DP45K provides capable performance in warehouses, construction sites, and logistics operations. The design incorporates a heavy-duty steer axle for longevity, while mast and carriage load rollers receive permanent lubrication to reduce maintenance requirements. Rapid access to transmission components simplifies servicing, and axle lubrication points are positioned for easy reach. The DP45K was manufactured by Caterpillar from 1996 to 2014, establishing a reputation for reliability in lifting and material handling operations.

Engine Specs

Engine manufacturer: Mitsubishi
Engine model: S6S
Engine type: 6-cylinder, 4-cycle diesel
Displacement: 4,998 cc (305 cu.in)
Rated output to ISO 1585: 63.9 kW (85.7 HP) at 2,300 rpm
Rated power: 84 HP (63 kW) at 2,450 rpm SAE gross
Maximum torque: 184 lb-ft (249 Nm) at 1,600 rpm
Number of cylinders: 6
Fuel type: Diesel
Fuel tank capacity: 98 L (26 gal)
Lubrication system: Full-pressure lubrication with oil filter
Cooling system: Liquid-cooled with pressurized radiator

Drive Train

Transmission type: Powershift
Transmission gears forward / reverse: 1/1
Type of drive control: Torque converter
Travel speed with load: 17.5 km/h (10.9 mph)
Travel speed without load: 19.5 km/h (12.1 mph)
Maximum speed: 12.1 mph (19.5 km/h)
Drive axle type: Heavy-duty drive axle
Steer axle type: Heavy-duty steer axle designed for long life
Service brake type: Hydraulic, foot-operated
Service brakes: Hydraulic with assist

Electrical System

System voltage: 12V
Alternator type: Belt-driven
Starter motor: 12V

Wheels and Tires

Wheel configuration: 2x driven front / 2 rear
Number of wheels front: 2
Number of wheels rear: 2
Frame construction: Robust chassis, all-welded heavy-duty plate steel
Counterweight construction: Cast iron
Tire type: Pneumatic
Tyre dimensions front: 8.25x15-14 PR
Tyre dimensions rear: 7.00x12-14 PR
Tire size: 315/70-15 as noted on later models

Steering type: Hydrostatic power steering
Steering control: Steering wheel with hydraulic control unit
Steering pump type: Gear pump, integral with hydraulic system
Steer axle: Heavy-duty cast steer axle

Hydraulic System

Hydraulic system type: Gear pump system
Maximum operating pressure for attachments: 191 bar (2,770 psi)
Hydraulic pump type: Gear pump
Lift cylinder type: Double-acting
Tilt cylinder type: Double-acting
Number of lift cylinders: 2
Number of tilt cylinders: 2

Mast Data

Mast type: Simplex mast standard, duplex and triplex available as options
Mast type standard: 2 stage
Mast construction: Rigid mast design with roller layout
Maximum lift height (specified mast): 3,300 mm (130 in)
Free lift (specified mast): 100 mm (3.9 in)
Mast height lowered: 2,400 mm (94.5 in)
Overall height with mast raised: 4,570 mm (180 in)
Max fork height: 3,350 mm (132 in)
Mast tilt forward: 6 degrees
Mast tilt backward: 10 degrees
Fork carriage to DIN 15,173: 3A
Fork carriage width: 1,190 mm (46.9 in)
Max fork spread: 1,190 mm (46.9 in)
Forks thickness: 50 mm (2.0 in)
Forks width: 150 mm (5.9 in)
Forks length: 1,220 mm (48.0 in)
Load distance from axle to fork face: 562 mm (22.1 in)

Load Capacity

Rated load capacity: 4,500 kg (9,921 lb)
Load centre distance: 600 mm (23.6 in)

Performance Data

Lifting speed with load: 0.43 m/s (84.6 fpm)
Lifting speed without load: 0.45 m/s (88.6 fpm)
Hoisting with load: 4.30 m/s (846 fpm) as rated
Hoisting without load: 4.50 m/s (886 fpm)
Lift speed: 4.9 ft/min (1.5 m/min)
Lowering speed with load: 0.50 m/s (98.4 fpm)
Lowering speed without load: 0.50 m/s (98.4 fpm)
Lower speed: 5.4 ft/min (1.6 m/min)
Rated drawbar pull with load: 19,000 N (4,272 lbf)
Rated drawbar pull without load: 18,000 N (4,047 lbf)
Gradeability with load: 19.4 percent
Gradeability without load: 24.1 percent
Maximum climbing ability: 24.1 percent

Dimensions and Weight

Overall length: 4,395 mm (173.0 in)
Length to fork face: 3,175 mm (125.0 in)
Length to fork face: 3,180 mm (10.4 ft)
Overall width: 1,460 mm (57.5 in) with standard tires
Overall width with optional duals: 1,965 mm (77.4 in)
Overall width: 1,460 mm (4.8 ft)
Height with mast lowered: 2,400 mm (94.5 in)
Height to top of overhead guard: 2,250 mm (88.6 in)
Height to top of overhead guard: 2,250 mm (7.4 ft)
Wheelbase: 2,000 mm (78.7 in)
Track width front (centre of tyres): 1,175 mm (46.3 in)
Track width rear (centre of tyres): 1,180 mm (46.5 in)
Ground clearance under mast with load: 150 mm (5.9 in)
Ground clearance at centre of wheelbase with load (forks lowered): 252 mm (9.9 in)
Seat height: 1,093 mm (43.0 in)
Tow coupling height: 420 mm (16.5 in)
Working aisle width with 1,000 x 1,200 mm pallets crosswise: 4,582 mm (180.4 in)
Working aisle width with 800 x 1,200 mm pallets crosswise: 4,382 mm (172.5 in)
Right angle stacking aisle: 3,380 mm (133.1 in)
Turning radius: 2,820 mm (9.3 ft)
Minimum distance between centres of rotation: 870 mm (34.3 in)
Truck weight without load (simplex mast, lowest lift height): 6,680 kg (14,727 lb)
Axle loading with max load front (simplex mast, lowest lift height): 9,740 kg (21,470 lb)
Axle loading with max load rear (simplex mast, lowest lift height): 1,440 kg (3,175 lb)
Axle loading without load front (simplex mast, lowest lift height): 2,620 kg (5,775 lb)
Axle loading without load rear (simplex mast, lowest lift height): 4,060 kg (8,950 lb)

Maintenance Data

Engine Oil Change Interval: 250 hours
Engine Oil Filter Change Interval: 250 hours
Transmission Fluid Change Interval: 1,000 hours
Hydraulic Oil Change Interval: 2,000 hours
Hydraulic Filter Change Interval: 500 hours
Coolant Change Interval: 2,000 hours or 2 years
Differential Oil Change Interval: 1,000 hours
Air Cleaner Element Replacement: When indicator shows restriction
Fuel Filter Replacement: 500 hours

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