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Cat DP45N Specifications

Basic Information

The Caterpillar DP45N is a heavy-duty 4.5-ton (4,500 kg / 9,920 lb) diesel pneumatic-tire forklift engineered for intensive industrial workloads requiring high torque output, strong structural durability, stable high-lift performance, and endurance across multi-shift operations.

Designed for construction-material yards, steel fabrication sites, sawmills, heavy manufacturing, shipping terminals, and outdoor logistics environments, the DP45N integrates a reinforced chassis, high-capacity mast assemblies, robust driveline components, and reliable hydraulic performance.

Two engine configurations are available: the Mitsubishi D04EG-T turbocharged diesel engine and the Perkins 854F high-efficiency diesel engine. Both engines provide excellent low-RPM torque, efficient fuel consumption, and long service life under demanding forklift duty cycles.

The DP45N benefits from an industrial powershift transmission, hydrostatic steering, enhanced cooling systems, vibration isolation, and simplified maintenance access. Operators gain improved visibility, refined controls, comfortable seating, and predictable handling characteristics, while technicians appreciate the wide-opening engine covers, centralized filters, durable electrical systems, and long maintenance intervals.

Engine Specs

The DP45N supports two heavy-duty diesel power unit options:
- Mitsubishi D04EG-T - Turbocharged 3.3 L diesel
- Perkins 854F - High-efficiency 3.4 L diesel

Mitsubishi D04EG-T - Technical Specifications

- Type: inline 4-cylinder, 4-stroke, turbocharged diesel
- Displacement: approx. 3.3 L (3,331 cc)
- Bore x stroke: approx. 94 x 120 mm (3.70 x 4.72 in)
- Power output: approx. 49-55 kW (66-74 hp) @ 2,400-2,500 rpm
- Peak torque: approx. 210-250 Nm (155-184 lb-ft) @ 1,600-1,800 rpm
- Aspiration: turbocharged
- Fuel system: mechanical injection
- Idle speed: approx. 750 ± 50 rpm

Perkins 854F - Technical Specifications

- Type: inline 4-cylinder, 4-stroke diesel
- Displacement: approx. 3.4 L (3,403 cc)
- Bore x stroke: approx. 99 x 110 mm (3.90 x 4.33 in)
- Rated power: approx. 55-63 kW (74-84 hp) @ 2,200-2,500 rpm
- Peak torque: approx. 270-300 Nm (199-221 lb-ft) @ 1,400-1,600 rpm
- Aspiration: turbocharged
- Fuel system: high-pressure common-rail
- Emissions: Tier-compliant depending on market

Lubrication System:
- Type: full-pressure wet-sump
- Oil pump: gear type
- Oil capacity: approx. 7-9 L (7.4-9.5 qt)
- Pressure range: approx. 250-450 kPa (36-65 psi)
- Oil: SAE 10W-30 or 15W-40 diesel grade
- Filtration: spin-on full-flow filter

Cooling System:
- Liquid-cooled radiator system
- Coolant capacity: approx. 10-12 L (10.5-12.7 qt)
- Thermostat: opens approx. 82°C (180°F)
- Fully open: approx. 95°C (203°F)
- Fan: mechanical engine-driven
- Water pump: belt-driven centrifugal
- Pressure: approx. 100-120 kPa (15-17 psi).

Drive Train

Transmission:
- Type: industrial powershift
- Gears: 1-2 forward / 1-2 reverse
- Travel speed (unladen): approx. 18-20 km/h (11-12 mph)
- Travel speed (laden): approx. 16-18 km/h (10-11 mph)
- Capacity: approx. 10-14 L (10.5-14.8 qt)
- Fluid: Dexron III ATF
- Cooling: oil-to-air cooler

Front Drive Axle:
- Rigid steel axle
- Bevel-gear differential
- Capacity: approx. 5.0-6.5 L
- Lubricant: SAE 80W-90

Rear Steer Axle:
- Center-pivot oscillating type
- Oscillation: approx. ±8-10°
- Lubrication: approx. 1.0-1.5 L

Braking System:
- Hydraulic drum brakes
- Parking brake: mechanical lever
- Optional wet-disc brakes depending on region.

Electrical System

- Voltage: 12 V
- Battery: 90-120 Ah
- Alternator: 50-80 A
- Starter: approx. 2.5-3.0 kW
- Harness: waterproof connectors

Indicators: oil pressure, coolant temp, charging, glow plugs, parking brake, hour meter.

Wheels and Tires

Drive:
- 2-wheel drive
- Front drive wheels / rear steer wheels

Tires (Pneumatic Standard):
- Front: approx. 8.25x15
- Rear: approx. 7.00x12
- Optional: solid pneumatic, non-marking

Chassis:
- Fully welded frame
- Heavy counterweight
- Reinforced mast channels
- Overhead guard
- Anti-slip steps
- Protected hydraulic/electrical routing

Steering:
- Fully hydrostatic
- Flow: approx. 6-14 L/min
- Double-acting steering cylinder
- Rear oscillating axle
- Turning radius: approx. 2.5-2.7 m.

Hydraulic System

- Gear-type hydraulic pump
- Flow: approx. 60-80 L/min
- Pressure: approx. 18-20 MPa
- Reservoir: approx. 35-45 L
- Oil: ISO VG 32 or VG 46
- Dual lift cylinders
- Dual tilt cylinders with cushioning

Optional Attachments:
- Side-shift
- Fork-positioner
- Rotator
- Drum/bale clamp
- Push-pull.

Service Refill Capacities

- Engine oil: 7-9 L
- Coolant: 10-12 L
- Transmission: 10-14 L
- Drive axle: 5-6.5 L
- Steer axle: 1-1.5 L
- Hydraulics: 35-45 L.

Mast Data

- Simplex / Duplex / Triplex
- Lift heights: 2.5-6.0 m
- Free lift: 80-1,000 mm
- Fork lengths: 1,070 mm (42 in) / 1,220 mm (48 in)
- Optional: 914-1,829 mm (36-72 in)
- Fork class: ITA Class III or IV.

Load Capacity

- Rated capacity: 4,500 kg (9,920 lb)
- Load center: 500-600 mm

Capacity reduction from:

- tall masts
- fork extensions
- heavy attachments
- side-shift use
- off-center loading.

Performance Data

- Lift speed (unladen): 0.45-0.60 m/s
- Lift speed (laden): 0.30-0.45 m/s
- Lowering speed: 110-160 ft/min
- Gradeability (unladen): 20-30%
- Gradeability (laden): 15-22%
- Drawbar pull: 20,000-28,000 N.

Dimensions and Weight

- Length to fork face: 3.0-3.2 m
- Width: 1.35-1.45 m
- Overhead guard height: 2.2-2.3 m
- Wheelbase: 1.90-2.00 m
- Ground clearance: 150-180 mm
- Turning radius: 2.5-2.7 m
- Aisle width (1000x1200 pallet): 4.0-4.3 m
- Max fork height: 2.5-6.0 m
- Free lift: 80-1,000 mm
- Fork lengths: 36-72 in
- Operating weight: 6,000-6,800 kg
- Counterweight: 2,800-3,400 kg.

Maintenance Data

250-Hour:
- Replace engine oil/filter
- Clean radiator stack
- Lubricate mast/steer axle

500-Hour:
- Replace transmission oil
- Inspect seals
- Clean hydraulic strainer

1,000-Hour:
- Replace hydraulic oil/filters
- Replace coolant
- Inspect driveline and hoses

2,000-Hour:
- Steering alignment
- Mast structural inspection
- Full drivetrain evaluation.

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