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Cat GP35N Specifications

Basic Information

The Caterpillar GP35N is a 3.5-ton (3,500 kg / 7,700 lb) class LPG/petrol-powered pneumatic-tire forklift engineered for medium-to-heavy industrial material-handling environments requiring strong lifting power, stable chassis performance, excellent operator comfort, and long-term dependability. Positioned above the GP30N and below the GP40N, the GP35N is intended for applications involving dense palletized cargo, building materials, steel and fabrication loads, heavy manufacturing workflows, logistics yards, lumber operations, and demanding multi-shift warehouse environments.

The GP35N supports two engine configurations: the Nissan K25 LE and the GST GK25E. Both are 2.5-liter spark-ignition industrial engines designed for high torque, low vibration, smooth acceleration, and reliable combustion under constant load cycling. The forklift features a heavy reinforced chassis, a robust industrial powershift transmission, high-visibility mast architecture, hydrostatic steering, and durable drum or optional wet-disc braking systems. Its design prioritizes predictable load behavior, excellent forward visibility, efficient service access, and low operating cost—making the GP35N one of the most widely used models in mixed indoor/outdoor industrial fleets.

Engine Specs

The Caterpillar GP35N offers two spark-ignition engine options:
- Nissan K25 LE (LPG or Petrol)
- GST GK25E (LPG only)

Both are 2.5-liter industrial SI engines optimized for forklift duty cycles requiring steady torque and rapid response at low RPM.

Nissan K25 LE - Engine Specifications

- Type: inline 4-cylinder, 4-stroke spark-ignition
- Displacement: 2.5 L (2,488 cc / 152 cu in)
- Bore x stroke: approx. 89 x 100 mm (3.50 x 3.94 in)
- Maximum output: approx. 42-50 kW (56-67 hp) @ 2,400-2,600 rpm
- Peak torque: approx. 180-205 Nm (133-151 lb-ft) @ 1,600-1,800 rpm
- Fuel: LPG or unleaded petrol
- Induction: naturally aspirated
- Fuel system: mixer-type LPG or EFI gasoline depending on market
- Idle speed: approx. 750 ± 50 rpm
- Emissions: compliant with global industrial standards

GST GK25E - Engine Specifications

- Type: inline 4-cylinder LPG spark-ignition
- Displacement: 2.5 L (2,488 cc)
- Maximum output: approx. 45-55 kW (60-74 hp) @ 2,400-2,600 rpm
- Peak torque: approx. 185-215 Nm (136-159 lb-ft) @ 1,600-1,800 rpm
- Fuel system: electronically metered LPG with vaporizer/mixer
- Ignition: distributorless electronic ignition (EDIS)
- Emissions: EPA/CARB compliant (regional variants)

Both engines are appropriate for medium-duty lifting cycles, with excellent smoothness and consistent torque for lifting heavy loads.

Lubrication System (both engines):
- Type: full-pressure wet-sump
- Oil pump: internal gear pump
- Oil capacity: approx. 4.0-4.5 L (4.2-4.8 qt)
- Normal oil pressure: approx. 300-450 kPa (44-65 psi)
- Oil grade: SAE 10W-30 or 15W-40
- Filter: spin-on full-flow

Cooling System (both engines):
- Cooling type: liquid-cooled, thermostat controlled
- Coolant capacity: approx. 7-9 L (7.4-9.5 qt)
- Thermostat: starts opening at 82°C (180°F)
- Fully open near 95°C (203°F)
- Water pump: belt-driven centrifugal
- Radiator: heavy-duty fin-tube industrial design
- Cooling fan: mechanical, engine-driven
- System pressure: approx. 88-108 kPa (13-16 psi).

Drive Train

Transmission:
- Type: industrial powershift with electronic modulation
- Forward gears: 1-2
- Reverse gears: 1-2
- Travel speed (unladen): approx. 18-20 km/h (11-12 mph)
- Travel speed (laden): approx. 16-18 km/h (10-11 mph)
- Transmission oil capacity: approx. 8-10 L (8.4-10.5 qt)
- Recommended fluid: Dexron III ATF
- Cooling: oil-to-air cooler integrated with radiator

Front Drive Axle:
- Type: rigid industrial drive axle
- Differential: bevel-gear differential
- Axle oil capacity: approx. 4.0-5.5 L (4.2-5.8 qt)
- Lubricant type: SAE 80W-90

Rear Steering Axle:
- Type: oscillating center-pivot axle
- Oscillation range: approx. ±8-10 degrees
- Lubricant capacity: approx. 1.0-1.5 L

Braking System:
- Service brakes: hydraulic drum brakes (standard)
- Brake system: dual leading-shoe configuration
- Parking brake: mechanical lever-actuated drum
- Optional: wet-disc brakes (market dependent).

Electrical System

- System voltage: 12 V
- Battery capacity: approx. 70-90 Ah
- Alternator output: approx. 40-60 A
- Starter motor: approx. 2.0-2.5 kW
- Electrical protection: fused circuits and sealed harness connectors

Dash indicators:
- oil pressure lamp
- coolant temp lamp
- charging lamp
- LPG level indicator
- hour meter
- parking brake indicator.

Wheels and Tires

Drive Configuration:
- Drive type: 2-wheel drive
- Drive wheels: front
- Steer wheels: rear

Tires (Pneumatic):
- Front tires: approx. 8.15x15
- Rear tires: approx. 6.50x10
- Optional: solid pneumatic or non-marking

Chassis Structure:
- Welded heavy-steel frame
- Integrated counterweight
- Reinforced overhead guard meeting safety regulations
- Protected routing for hydraulic and electrical lines
- Anti-slip steps and durable operator platform

Steering:
- Type: fully hydrostatic
- Steering pump: approx. 6-12 L/min (1.5-3.2 gpm)
- Steering cylinder: double-acting
- Rear steer axle: oscillating center-pivot design
- Turning radius: approx. 2.4-2.6 m (95-102 in).

Hydraulic System

- Pump type: engine-driven gear pump
- Flow rate: approx. 50-70 L/min (13-18.5 gpm)
- Maximum system pressure: approx. 17-19 MPa (2,500-2,750 psi)
- Hydraulic reservoir: approx. 30-38 L (32-40 qt)
- Fluid type: ISO VG 32 or VG 46 hydraulic oil
- Lift cylinders: dual double-acting cylinders
- Tilt cylinders: dual cylinders with cushioning valves

Optional Hydraulic Attachments:
- Side-shift
- Fork-positioner
- Rotator
- Bale or drum clamps
- Push-pull attachments.

Service Refill Capacities

- Engine oil: 4.0-4.5 L
- Cooling system: 7-9 L
- Transmission: 8-10 L
- Drive axle: 4-5.5 L
- Steer axle: 1-1.5 L
- Hydraulic reservoir: 30-38 L

Mast Data

Mast Types:
- Simplex (1-stage)
- Duplex (2-stage)
- Triplex (3-stage full free-lift)

Lift Heights:
- Simplex: 2.5-3.5 m (98-138 in)
- Duplex: 3.0-4.5 m (118-177 in)
- Triplex: 4.5-6.0 m (177-236 in)

Free Lift: Approx. 80-1,000 mm (3-40 in) depending on mast type
Carriage Width: Approx. 1,050-1,150 mm (41-45 in)

Forks:
- Standard fork length: 1,070 mm (42 in) or 1,220 mm (48 in)
- Optional lengths: 914-1,829 mm (36-72 in)
- Fork width: 100-125 mm (4-5 in)
- Fork thickness: 35-45 mm (1.4-1.8 in)
- Fork class: ITA Class II or III depending on carriage.

Load Capacity

- Rated capacity: 3,500 kg (7,700 lb)
- Load center: 500-600 mm (20-24 in)

Capacity reduction factors:
- fork length increase
- attachment use
- elevated mast heights
- mast tilt angle
- off-center load placement.

Performance Data

- Lift speed (unladen): approx. 0.45-0.60 m/s
- Lift speed (laden): approx. 0.28-0.42 m/s
- Lowering speed: 110-160 ft/min
- Gradeability (unladen): approx. 20-27%
- Gradeability (laden): approx. 15-20%
- Drawbar pull: approx. 15,000-22,000 N (3,370-4,950 lbf).

Dimensions and Weight

- Overall length to fork face: approx. 2.7-2.85 m (106-112 in)
- Overall width: approx. 1.20-1.25 m (47-49 in)
- Overhead guard height: approx. 2.1-2.2 m (83-87 in)
- Wheelbase: approx. 1.70 m (67 in)
- Ground clearance: approx. 120-150 mm (4.7-5.9 in)
- Turning radius: approx. 2.4-2.6 m (95-102 in)
- Aisle width (1000x1200 pallet): approx. 3.8-4.1 m (149-161 in)
- Maximum fork height: 2.5-6.0 m
- Free lift: 80-1,000 mm
- Fork lengths: 36-72 in
- Operating weight: approx. 4,600-5,200 kg (10,140-11,460 lb)
- Counterweight mass: approx. 2,200-2,700 kg (4,850-5,950 lb).

Maintenance Data

250 Hours:
- Replace engine oil and filter
- Lubricate mast and steering joints
- Clean radiator and vaporizer (LPG)

500 Hours:
- Replace transmission fluid
- Inspect axle seals
- Clean hydraulic suction screen

1,000 Hours:
- Replace hydraulic oil and filters
- Replace coolant
- Inspect hoses, cylinder seals, driveline couplings

2,000 Hours:
- Drivetrain inspection
- Steering alignment
- Full mast structural inspection.

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