Cat TH210 Specifications
The Caterpillar TH210 telehandler is a compact, highly
maneuverable, and versatile material-handling machine designed for applications
that require strong lifting performance in confined or height-restricted work
environments. Its engineering emphasizes rugged reliability, ease of operation,
and the ability to navigate tight areas where larger telehandlers cannot
efficiently operate.
The TH210 features a maximum lift capacity of
2200 kg (4850 lb) and a lift height of 5.2 m (17 ft), making it suited
for construction, agriculture, industrial warehousing, landscaping, and
general maintenance work. Its hydrostatic drive system provides smooth,
responsive control, while the Caterpillar 3054B-DI diesel engine offers
efficient fuel usage and strong low-end torque.
The TH210’s compact footprint, low cab height, and excellent visibility
give the operator confidence during precise load placement. The
machine’s two-section boom, multiple steering modes, durable frame, and
robust hydraulic system allow it to function as a multipurpose lifting
platform.
Several work tools - including buckets, forks,
and specialized lifting attachments - expand its flexibility. The TH210
is engineered for long service life, straightforward daily checks, and
easy access to vital maintenance points.
Technical Data
Engine model: Cat 3054B-DI
Engine type: 4-cylinder, 4-stroke, naturally aspirated diesel
Gross power: 63 kW (84 hp) @ 2300 rpm
Net power: 60 kW (80 hp) @ 2300 rpm
Maximum torque: 300 Nm (221 lb-ft)
Bore: 103 mm (4.05 in)
Stroke: 127 mm (5 in)
Displacement: 4.23 L (258 cu.in)
The 3054B-DI engine is designed for high efficiency, smooth combustion, and
durable performance. Its direct-injection architecture ensures clean fuel
atomization, efficient fuel burn, and reliable cold-start behavior. The
cast-iron block and head, robust main bearings, and gear-driven timing system
contribute to long service life under heavy-duty operating cycles. The engine is
tuned for low-speed torque, making it ideal for lifting under load, hydrostatic
power transfer, and operation on uneven terrain.
Lubrication System
Lubrication: Full-pressure wet-sump lubrication system with gear-driven oil pump
Oil capacity: approx. 8-9 L (8.4-9.5 qt)
Oil filtration: spin-on full-flow cartridge
Oil type: SAE 15W-40 diesel-rated lubricant
Cooling System
Cooling: Closed-loop liquid cooling system
Coolant capacity: approx. 12-15 L (12.7-15.8 qt)
Thermostat opening: approx. 82°C (180°F)
Cooling system pressure: 90-103 kPa (13-15 psi)
Cooling system includes: radiator, coolant reservoir, engine-driven fan, coolant
pump
Transmission:
Type: hydrostatic, closed-circuit
Speed ranges: 2 forward / 2 reverse
Range 1 maximum speed: 8 km/h (5 mph)
Range 2 maximum speed: 32 km/h (20 mph)
The hydrostatic transmission provides infinitely variable speed control and
delivers constant torque across the speed range. It enables smooth acceleration,
precise inching capability, and rapid response when handling loads.
Axles
Front axle: fixed, planetary drive axle
Rear axle: oscillating (center trunnion), ±5° total oscillation
Drive configuration: full-time mechanical 4WD
Differential: limited slip (front axle)
Axle hubs: planetary reduction
Axle lubrication: SAE 80W-90 or 85W-140 gear oil
Axle durability: reinforced cast housing for off-road reliability
Brakes
Service brakes: hydraulic, oil-immersed disc brakes (front axle)
Parking brake: foot-activated, mechanical linkage
Emergency reserve: accumulator-based backup braking pressure
The hydraulic brakes provide consistent
stopping force even under sustained use. Enclosed braking components
reduce contamination risk and extend service intervals.
Voltage: 12 V
Alternator output: 65 A
Battery: 12 V, 750 CCA maintenance-free with disconnect switch
Primary systems supported: glow plugs, lighting, auxiliary power, electronic
indicators
Electrical protection: anti-restart circuitry, fuse/relay panel
Key features include sealed connectors for durability in wet and dusty
environments. The machine incorporates indicators for coolant temperature,
transmission oil temperature, charging system status, and fuel level.
Drive type: full-time 4WD
Chassis design: heavy-duty welded frame with integrated tie-down and lift points
Steer cylinder protection: mounted above axles for debris resistance
Tires
Standard: 10.5-20 MPT Goodyear industrial tires
Optional: agricultural tread patterns and Michelin alternatives
The tire selection ensures good stability, traction on rough terrain, and
controlled load handling. The frame geometry provides a low center of gravity
and excellent machine balance.
Steering type: hydrostatic power steering
Turning radius: approx. 3.0 m (9 ft 10 in)
Steering modes:
- Two-wheel front steer
- Circle steer (four-wheel coordinated)
- Crab steer for lateral movement
Steering benefits: precision control in confined spaces, fast transitions
between modes, automatic steer alignment indication
Pump type: gear pump
Maximum system pressure: 240 bar (3480 psi)
Maximum pump flow: 80 L/min (21.1 gal/min)
Auxiliary hydraulic pressure: 240 bar (3480 psi)
Auxiliary flow: 80 L/min (21.1 gal/min)
Hydraulic functions are controlled through a single joystick with proportional
modulation. The joystick enables simultaneous movements such as lifting and
tilting. A 5-micron spin-on hydraulic filter protects the system from
contamination. The machine uses non-metallic wear pads on the boom sections to
reduce friction and extend service life.
Boom type: 2-section telescopic boom
Boom construction: welded high-strength steel with large overlap for rigidity
Boom wear pads: non-metallic, adjustable
Lock valves: fitted to all load-holding cylinders
Hydraulic cycle times:
Boom up: 6 seconds
Boom down: 4.5 seconds
Tele extend: 4.9 seconds
Tele retract: 3.4 seconds
Crowd dump: 2.2 seconds
Crowd back: 2.7 seconds
Combined up/out: 13.4 seconds
Combined down/in: 8.9 seconds
| Service Refill Capacities |
Fuel tank: 85 L (22.5 gal)
Hydraulic tank: 55 L (14.5 gal)
Total hydraulic system capacity: 77 L (20.3 gal)
Engine oil: approx. 8-9 L (8.4-9.5 qt)
Axle oil: approx. 7-8 L (7.4-8.4 qt) per axle
Cooling system: 12-15 L (12.7-15.8 qt)
Rated lifting capacity: 2200 kg (4850 lb)
Maximum lift height: 5.2 m (17 ft)
Maximum forward reach: 2.8 m (9.2 ft)
Load at maximum height: 2200 kg (4850 lb)
Load at maximum reach: 1000 kg (2200 lb)
Top travel speed: 32 km/h (20 mph)
Overall length to carriage: 4000 mm (13 ft 1 in)
Overall width: 1800 mm (5 ft 11 in)
Overall height: 1960 mm (6 ft 5 in)
Wheelbase: 2300 mm (7 ft 6 in)
Ground clearance: 320 mm (12.6 in)
Track width: 1464 mm (4 ft 10 in)
Cab width: 845 mm (2 ft 9 in)
Rear overhang: 800 mm (2 ft 7 in)
Standard fork options: 1067 mm (42 in), 1120 mm (44 in), 1220 mm (48 in)
Free lift: varies by carriage, generally 0.3-0.4 m (12-16 in)
Boom angle: approx. -2° to +69°
Operating weight: 5000 kg (11,000 lb)
250-hour service:
- Change engine oil and filter
- Grease steering and boom pivots
- Clean radiator and cooling fins
500-hour service:
- Replace transmission and hydraulic filters
- Inspect driveline shafts and joints
- Check axle seals and wheel bearings
1000-hour service:
- Replace axle oil
- Inspect hydraulic cylinder seals
- Inspect boom wear pads and adjust
2000-hour service:
- Replace hydraulic oil
- Flush cooling system
- Perform structural boom inspection
- Test steering and brake accumulators
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