Cat TH215 Specifications
The Caterpillar TH215 compact telehandler is engineered
as a highly maneuverable, durable, and efficient lifting solution designed for
construction, agriculture, industrial sites, warehouses, and general
material-handling environments where operators require strong performance from a
compact machine.
Unlike larger telehandlers, the TH215
emphasizes mobility and access, delivering a maximum lift capacity of
2495 kg (5500 lb) and a lift height of 5.5 m (18.1 ft), combined with
excellent visibility, rugged frame geometry, and an operator-focused
control layout. Its compact dimensions allow it to enter low-clearance
buildings, navigate narrow passages, and operate confidently in confined
spaces where full-size machines cannot function effectively.
The TH215’s Caterpillar 3054B-DI diesel engine provides reliable,
fuel-efficient power with high torque at low rpm, making the machine
well suited for repetitive lift cycles, bucket work, pallet transport,
agricultural tasks, and utility operations. The hydrostatic drive system
delivers smooth, infinitely variable speed control, excellent inching
sensitivity, and responsive maneuverability.
Three steering modes and planetary drive axles
enhance stability and mobility. The TH215’s two-section boom benefits
from strong overlapping steel sections, non-metallic wear pads, and
load-holding hydraulic valves, ensuring smooth telescoping movement and
secure load retention under demanding conditions.
Technical Data
Engine model: Caterpillar 3054B-DI
Type: 4-cylinder, 4-stroke, direct-injection diesel engine
Gross power: 63 kW (84 hp) @ 2300 rpm
Net power: 60 kW (80 hp) @ 2300 rpm
Maximum torque: 300 Nm (221 lb-ft)
Displacement: 4.2 L (258 cu.in)
Bore: 103 mm (4.05 in)
Stroke: 127 mm (5.0 in)
Aspiration: Naturally aspirated
Fuel system: Direct injection, mechanically governed
Cooling system: Liquid-cooled, belt-driven pump
Idle speed: approx. 800 rpm
Maximum governed speed: approx. 2300 rpm
The 3054B-DI engine is well known for reliability, fuel efficiency, and durable
mechanical construction. The cast-iron block and head provide structural
rigidity, while gear-driven timing eliminates belt wear. Direct-injection
combustion promotes fuel economy and cold-start performance.
Lubrication System
Lubrication type: full-pressure wet-sump
Oil capacity: approx. 8-9 L (8.4-9.5 qt)
Oil pressure (normal): approx. 280-380 kPa (40-55 psi)
Oil filter: full-flow spin-on type
Oil type: SAE 15W-40 (diesel rated)
Service interval: 250-500 hours depending on conditions
Cooling System
Coolant capacity: approx. 12-14 L (12.7-15 qt)
Thermostat opening: approx. 82°C (180°F)
Radiator: heavy-duty industrial design
Fan: mechanical, engine-driven
Coolant mixture: 50/50 ethylene glycol-water
Transmission type: hydrostatic, closed-circuit
Number of speed ranges: 2 ranges (forward/reverse)
Maximum travel speeds:
- Range 1: 8 km/h (5 mph)
- Range 2: 32 km/h (20 mph)
Hydrostatic drive provides seamless acceleration, high control sensitivity, and
excellent tractive power. The machine can inch precisely, making it ideal for
pallet positioning and material stacking.
Axles
Front axle: fixed, planetary hub reduction
Rear axle: oscillating center-trunnion axle
Oscillation angle: approx. ±5°
Drive mode: full-time mechanical 4-wheel drive
Differential: limited-slip (front axle)
Brakes
Service brakes: hydraulic, enclosed oil-immersed disc brakes (front axle)
Parking brake: mechanically activated foot-operated brake
Brake accumulator: provides backup braking pressure
The enclosed wet disc brakes resist debris contamination and ensure consistent
braking performance in muddy or dusty conditions.
System voltage: 12 V
Alternator output: 65 A
Battery: 12 V, 750 CCA, maintenance-free with disconnect switch
Starter motor: heavy-duty electric
Electrical protections: anti-restart, fused circuits
Operator indicators: tachometer, hour meter, coolant temperature, fuel gauge,
transmission temperature, charging warning
Lighting: front and rear work lights, cab interior lights
Cold-start capability: thermal starting aid and glow assist
Drive type: full-time 4WD
Chassis: reinforced steel box-section frame designed for a low center of gravity
Front axle: fixed
Rear axle: oscillating
Tires (standard): 12.5-20 MPT construction tread
Optional tires: agricultural tread, Michelin variants
The robust chassis design ensures stability under full load and during boom
extension.
Steering type: hydrostatic power steering
Outside turning radius: approx. 3.1 m (10 ft 2 in)
Steering modes:
- Two-wheel steer
- Crab steer
- Circle steer
The multiple steering modes allow the TH215 to operate in tight alleys, barns,
warehouses, and confined construction areas.
Pump type: gear pump
Maximum system pressure: 240 bar (3480 psi)
Maximum pump flow: 80 L/min (21.1 gal/min)
Auxiliary hydraulic pressure: 240 bar (3480 psi)
Auxiliary flow at boom head: 80 L/min (21.1 gal/min)
Hydraulic oil filter: 5-micron spin-on type
Hydraulic fittings: O-ring sealed
Boom type: 2-section telescopic boom
Boom construction: welded high-strength steel
Boom wear pads: non-metallic, replaceable
Load-holding valves: installed on lift and tilt cylinders
Boom cycle times:
- Boom up: 6 s
- Boom down: 4.5 s
- Tele extend: 5.7 s
- Tele retract: 4.3 s
- Crowd dump: 2.2 s
- Crowd back: 2.7 s
- Combined up/out: 13 s
- Combined down/in: 8.5 s
| Service Refill Capacities |
Fuel tank: 85 L (22.5 gal)
Hydraulic tank: 55 L (14.5 gal)
Total hydraulic system: 77 L (20.3 gal)
Engine oil: approx. 8-9 L (8.4-9.5 qt)
Cooling system: approx. 12-14 L (12.7-15 qt)
Axle oil: approx. 7-8 L (7.4-8.4 qt) per axle
Rated load capacity: 2495 kg (5500 lb)
Maximum lift height: 5.5 m (18.1 ft)
Maximum forward reach: 3.1 m (10.2 ft)
Travel speed: 32 km/h (20 mph)
Load at max height: 2200 kg (4850 lb)
Load at max reach: 1000 kg (2200 lb)
Overall length to carriage: 4200 mm (13 ft 9 in)
Overall width: 1900 mm (6 ft 3 in)
Overall height: 2130 mm (7 ft)
Wheelbase: 2300 mm (7 ft 6 in)
Ground clearance: 400 mm (1 ft 4 in)
Track width: 1564 mm (5 ft 2 in)
Cab width: 845 mm (2 ft 9 in)
Rear boom height: approx. 1345 mm (4 ft 6 in)
Fork sizes available: 1067 mm (42 in), 1120 mm (44 in), 1220 mm (48 in)
Free lift height: approx. 0.3-0.4 m (12-16 in) depending on carriage
Boom angle range: approx. -2° to +69°
Operating weight: 5500 kg (12,100 lb)
250-hour
maintenance:
- Engine oil and filter replacement
- Lubricate pivot points
- Clean radiator and oil cooler
- Check battery
500-hour maintenance:
- Replace hydraulic filter
- Inspect hydrostatic components
- Check driveline alignment and joints
1000-hour maintenance:
- Replace axle oil
- Replace transmission filters
- Inspect cylinder seals
2000-hour maintenance:
- Replace hydraulic oil
- Flush cooling system
- Perform boom structural inspection
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