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Cat TH3510D Specifications

Basic Information

The Caterpillar TH3510D Ag Handler Telehandler is a high-capacity agricultural and industrial material-handling machine designed for applications requiring long reach, heavy lifting performance, and superior hydraulic responsiveness. As part of Caterpillar’s D-Series telehandler lineup, the TH3510D integrates advanced hydraulic systems, electronically controlled engines, and a robust structural frame engineered for thousands of operational hours under high-duty cycles.

Its high visibility cab, multi-function joystick, and “Operator Preferences” system provide a refined operating experience, while its six-speed powershift transmission delivers excellent travel and towing capabilities on and off the road.

The TH3510D is powered by a selection of fuel-efficient Cat diesel engines meeting Tier 4 Final emissions regulations. With up to 106 kW (142 hp) and torque outputs reaching 560 Nm (413 lb-ft), the telehandler exhibits powerful boom extension and loading performance. A long boom with Z-bar linkage provides fast cycle times, high breakout forces, and excellent load control.

With a maximum lift height of 9.8 m (32.1 ft), forward reach of 6.6 m (21.6 ft), and rated capacity of 3493 kg (7700 lb), the TH3510D serves agricultural, light construction, industrial logistics, waste handling, and fleet operations with exceptional versatility.

Engine Specs

The TH3510D is available with three Cat engine options: Cat C3.4B, Cat C4.4 ACERT (Option 1), and Cat C4.4 ACERT (Option 2). Emissions compliance: U.S. EPA Tier 4 Final.

Engine outputs:
- Standard C3.4B: 83 kW (112 hp), torque 460 Nm (339 lb-ft)
- Option 1 C4.4 ACERT: 93 kW (124 hp), torque 530 Nm (391 lb-ft)
- Option 2 C4.4 ACERT: 106 kW (142 hp), torque 560 Nm (413 lb-ft)

Engine geometry:
- Bore: 99 mm (3.8 in) on C3.4B; 105 mm (4.1 in) on C4.4 ACERT
- Stroke: 110 mm (4.3 in) on C3.4B; 127 mm (5 in) on C4.4 ACERT
- Displacement: 3.4 L or 4.4 L

The Cat ACERT combustion system optimizes air-fuel mixing, turbocharging, and electronic fuel control to ensure clean burn, fuel efficiency, and extended service intervals. All engine variants provide excellent cold-start ability, stable operating torque, and smooth idle characteristics.

Lubrication and Cooling System

The lubrication system is a pressure-fed wet-sump design with spin-on filtration. Oil change intervals are typically every 500 h depending on fuel quality and duty cycle. Oil capacity varies slightly by engine size but typically ranges near 8-12 L.

Cooling system features:
- High-capacity industrial radiator core
- Belt-driven water pump
- Pressurized expansion tank
- Thermostat regulated coolant flow
- Cooling system capacity approx. 15-18 L

Drive Train

Transmission: Cat PG124 six-speed power-shift transmission (standard). Transmission is electronically modulated for smooth shifting and reliable towing performance.

Forward speeds:
1st - 5.7 km/h (3.4 mph)
2nd - 8.6 km/h (5.3 mph)
3rd - 11.2 km/h (6.9 mph)
4th - 16.6 km/h (10.3 mph)
5th - 25.3 km/h (15.7 mph)
6th - 40 km/h (24.9 mph)

Reverse speeds:
1st - 5.7 km/h
2nd - 11.2 km/h
3rd - 25.3 km/h

Axles:
- Front axle: high-bias planetary reduction hubs with limited-slip differential
- Rear axle: open differential with planetary hubs

Brakes:
- Service brakes: boost-assisted oil-immersed multi-disc brakes on both axles
- Parking brake: mechanically actuated on front axle brakes

Electrical System

- Voltage: 12 V
- Battery: 1 x 12V, 1000 CCA
- Optional: dual 12V batteries, block heater, rotating beacon
- Alternator: 150 A high-capacity industrial alternator

Electrical systems include work lights, reversing alarms, optional cameras, display systems, and standard telehandler safety interlocks.

Wheels and Tires

Drive: two-wheel drive or standard 4WD via mechanical transfer to the drive axle.

Chassis:
- Heavy welded steel frame
- Reinforced boom pivot housing
- Integrated counterweight
- Full-length steel belly protection

Standard tires: Mitas 15.5/80-24 16-ply
Optional tires include Michelin XHA, XMCL, Power CL, Bibload, and solid industrial tires.

Steering:
- Hydrostatic power steering
- Three-mode steering (four-wheel, front-wheel, crab steer depending on configuration)
- Steering pump integrated with hydraulic system
- Steering axle oscillation for stability
- Turning radius over tires: 3.85 m (12.6 ft)

Hydraulic System

System type: load-sensing, closed-center
Pump type: variable-flow axial piston pump

Hydraulic specification:
- Maximum pump capacity: 140 L/min (36.9 gal/min)
- System pressure: 260 bar (3770 psi)
- Auxiliary pressure: 245 bar (3553 psi)

Auxiliary flow:
- Boom head intermittent: 95 L/min (25 gal/min)
- Boom head continuous: 95 L/min
- Rear auxiliary: 80 L/min (21 gal/min)

The load-sensing system matches pump output to operator command and hydraulic demand, reducing fuel consumption and increasing machine response.

Cycle Times
- Boom up: 8 s
- Boom down: 6.5 s
- Tele out: 11 s
- Tele in: 10.5 s
- Crowd forward: 3 s
- Crowd back: 3.5 s
- Combined up/out: 24 s
- Combined down/in: 12.8 s

The TH3510D uses a Z-bar linkage attached to the boom head for increased breakout force (up to 62 kN bucket breakout, 41 kN boom breakout). The boom is a multi-section high-strength steel assembly with internal wear pads, lubrication points, and hydraulic routing for attachments.

Service Refill Capacities

- Fuel tank: 148 L (40 gal)
- Diesel Exhaust Fluid (DEF): 19 L (5 gal)
- Hydraulic tank: 120 L (31.7 gal)

Performance Data

- Rated load capacity: 3493 kg (7700 lb)
- Maximum lift height: 9.8 m (32.1 ft)
- Capacity at max height: 635 kg (1400 lb)
- Maximum forward reach: 6.6 m (21.6 ft)
- Capacity at max reach: 578 kg (1275 lb)
- Top travel speed: 40 km/h (25 mph)
- Drawbar pull: up to 97 kN (21,806 lb) depending on engine option

Dimensions and Weight

- Overall length to carriage: 5300 mm (17.4 ft)
- Overall width: 2382 mm (7.8 ft)
- Overall height: 2475 mm (8.1 ft, add 200 mm for beacon)
- Wheelbase: 3165 mm (10.3 ft)
- Ground clearance: 430 mm (1.4 ft)
- Track width: 1988 mm (6.5 ft)
- Overhang: 1000 mm (3.3 ft)
- Turning radius (tires): 3.85 m (12.6 ft)
- Turning radius (forks): 4.88 m (15.9 ft)
- Maximum fork crowd angle: 24°
- Maximum fork dump angle: 128°
- Maximum outreach: 6.6 m
- Operating weight: 9149 kg (20,170 lb) in standard configuration.

Maintenance Data

500-Hour maintenance:
- Engine oil and filter replacement
- Fuel filter replacement
- Axle and driveline inspection
- Cooling system cleaning

1000-Hour maintenance:
- Transmission oil and filter replacement
- Hydraulic filter replacement
- Boom pad adjustment and lubrication
- Brake system inspection

2000-Hour maintenance:
- Hydraulic oil replacement
- Coolant flush and replacement
- Comprehensive boom and frame inspection
- Pressure calibration of hydraulic circuits

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