Forklifts and telehandlers specifications and technical data
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Cat TH407 Specifications

Basic Information

The Caterpillar TH407 telehandler is built as a mid-capacity lifting and material-handling machine designed for agriculture, construction, industrial warehousing, and general loading operations. It provides a strong combination of lifting power, hydraulic responsiveness, and maneuverability through its compact frame, three-mode steering system, load-sensing hydraulics, and Caterpillar’s proven C4.4 diesel engine.

The TH407 is engineered to offer high stability at height, controlled load placement, and dependable performance under continuous work cycles. Its reinforced boom, planetary axles, 4-speed powershift transmission, and strong breakout force make it a versatile and durable machine suitable for pallet handling, bucket work, bale loading, construction logistics, and repetitive yard operations.

With a rated lifting capacity around 3700 kg (8150 lb) and a maximum lift height approaching 7.3 meters (24 ft), the TH407 fits the needs of operators requiring reliability and consistent performance in daily material-handling applications.

Engine Specs

Technical Data
Engine Model: Cat C4.4
Engine Type: 4-cylinder, 4-stroke, direct-injection diesel
Gross Power Rating: approx. 74.5 kW (100 hp)
Optional Higher Output: approx. 93 kW (125 hp) depending on configuration
Maximum Torque: approx. 410-500 Nm (303-368 lb-ft) at around 1400 rpm
Displacement: 4.4 L (268 cu.in)
Bore: 105 mm (4.13 in)
Stroke: 127 mm (5.0 in)
Fuel System: mechanical or electronic ACERT depending on variant
Cooling System: heavy-duty liquid cooling, belt-driven pump
Air Filtration: dual-element dry air cleaner

The Cat C4.4 is widely known for reliability, clean combustion, high torque density, and efficient operation under high-load duty cycles. Its electronic ACERT variant provides improved fuel economy, better emissions performance, and smoother torque delivery across the operating range.

Lubrication System
Lubrication Type: full-pressure wet sump
Oil Pump: gear-driven positive-displacement pump
Oil Capacity: approx. 8-12 liters (8.4-12.7 qt)
Filter: spin-on full-flow cartridge
Recommended Oil Grade: SAE 15W-40 heavy-duty diesel oil
Typical Change Interval: 500 hours depending on duty severity

Cooling System
Cooling Method: liquid-cooled
Coolant Capacity: approx. 12-15 liters (12.7-15.8 qt)
Thermostat: opens at approx. 82°C (180°F)
Cooling Fan: engine-driven
Radiator: heavy-duty multi-row cooling core

Drive Train

Transmission Type: 4-speed powershift mechanical. The powershift transmission uses hydraulically actuated clutch packs to provide durable gear shifting, efficient power transfer, and quick directional response.

Planetary axles support high load-carrying capacity and torque multiplication while minimizing axle stress under heavy lifting and travel loads. The wet-disc brake configuration supports reliable braking under heavy-duty cycle loads and reduces degradation from dirt, dust, and moisture.

Forward Travel Speeds (approximate):
1st - 6 km/h (4 mph)
2nd - 12 km/h (7.5 mph)
3rd - 20 km/h (12 mph)
4th - 32 km/h (20 mph)

Reverse Travel Speeds:
1st - 6 km/h (4 mph)
2nd - 12 km/h (7.5 mph)
3rd - 20 km/h (12 mph)

Axles
Front Axle: planetary reduction hubs with optional limited-slip differential
Rear Axle: oscillating planetary axle for stability and traction
Drive System: full-time mechanical 4x4

Brakes
Service Brakes: oil-immersed wet-disc brakes (long-life, low-maintenance)
Parking Brake: mechanically applied, hydraulic-release disc brake system

Electrical System

System Voltage: 12 V
Battery Capacity: approx. 750-1000 CCA
Alternator Output: 90-120 A depending on version

Electrical Features:
- reverse alarm
- sealed connectors
- work lights (optional)
- fuse panel
- diagnostic indicators

The operator’s dashboard typically displays fuel level, coolant temperature, hydraulic warnings, electrical charging status, engine oil pressure, and general system fault codes.

Wheels and Tires

Drive Configuration: full-time 4WD
Chassis Design: welded high-strength steel with reinforced boom mounting plates
Ground Clearance: approx. 430-500 mm (17-20 in) depending on tire selection

Standard Tire Size: 15.5/80-24 (industrial 16-ply). The chassis includes integrated counterweight, tow points, and protective steel underbody structures. The steering system enables precise motion control and tight maneuverability in confined workspaces.

Optional Tires:
- 400/80 R24
- 460/70 R24 XMCL
- 500/70 R24
- solid industrial tires

Steering Type: hydrostatic
Turning Radius Over Tires: approx. 3.8-4.0 m (12.5-13.1 ft)
Turning Radius Over Forks: approx. 4.5 m (14.7 ft)

Steering Modes:
- two-wheel steer
- crab steer
- circle steer

Hydraulic System

System Type: load-sensing, closed-center
Pump Type: variable-displacement axial piston
Maximum System Pressure: approx. 250-260 bar (3625-3770 psi)
Maximum Pump Flow: approx. 113-140 L/min (30-37 gal/min)
Auxiliary Circuit Pressure: approx. 245 bar (3550 psi)
Auxiliary Flow (Front/Boom Head): approx. 60-95 L/min (15-25 gal/min)
Rear Auxiliary Flow: approx. 80 L/min (21 gal/min)

Hydraulic valves allow simultaneous boom functions such as lift, telescope, and tilt.

Boom Construction
Boom Type: 3-section telescopic
Linkage: Z-bar for improved breakout force
Internal hydraulic routing and replaceable wear pads

Cycle Times
Boom Up: approx. 7-8 seconds
Boom Down: approx. 5-6 seconds
Telescopic Extension: approx. 6-8 seconds
Telescopic Retraction: approx. 5-6 seconds
Tilt Forward: approx. 3 seconds
Tilt Backward: approx. 3 seconds
Combined Boom Up and Out: approx. 10-12 seconds
Combined Boom Down and In: approx. 8-10 seconds

Service Refill Capacities

Fuel Tank Capacity: approx. 100-140 L (26-37 gal)
Hydraulic Tank Capacity: approx. 65-90 L (17-24 gal)
Engine Oil Capacity: approx. 8-12 L (8.4-12.7 qt)
Cooling System Capacity: approx. 12-15 L (12.7-15.8 qt)
Axle Oil Capacity: approx. 7-9 L (7.4-9.5 qt) per axle

Performance Data

Rated Load Capacity: approx. 3700 kg (8150 lb)
Maximum Lift Height: approx. 7.3 m (23 ft 11 in)
Maximum Forward Reach: approx. 3.5-4.0 m (11.5-13 ft)
Load at Maximum Height: approx. 2000-2500 kg (4400-5500 lb)
Load at Maximum Reach: approx. 1200-1500 kg (2600-3300 lb)
Drawbar Pull: approx. 80-95 kN (18,000-21,000 lb)

Dimensions and Weight

Overall Width: approx. 2320-2380 mm (91-94 in)
Overall Height: approx. 2400-2500 mm (94-98 in)
Wheelbase: approx. 2950-3200 mm (116-126 in)
Overall Length to Carriage: approx. 4600-5200 mm (181-205 in)
Ground Clearance: approx. 430-500 mm (17-20 in)
Fork Lengths: 1067 mm (42 in), 1220 mm (48 in), 1524 mm (60 in)
Free-Lift: approx. 300-400 mm
Fork Dump Angle: approx. 128°
Fork Crowd Angle: approx. 24°
Operating Weight: 7200-7800 kg (15,800-17,200 lb)

Maintenance Data

500-Hour Service:
- engine oil and filter replacement
- lubrication of all pivot points
- cooling pack cleaning
- electrical connection check

1000-Hour Service:
- hydraulic filter replacement
- transmission oil change
- axle oil change
- inspection of boom pads and linkages

2000-Hour Service:
- full hydraulic oil replacement
- coolant flush and refill
- structural boom inspection
- hydraulic pressure calibration

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