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Clark CGC50 Specifications

Basic Information

The Clark CGC50 is a mid-to-heavy capacity cushion-tire internal-combustion forklift designed primarily for indoor industrial operations requiring strong load-handling capability, excellent maneuverability, and high operational durability.

With a nominal lifting capacity of approximately 5,000 kg (11,000 lb), the CGC50 serves environments such as steel fabrication centers, high-density warehouses, manufacturing lines, heavy equipment production facilities, paper and packaging industries, and distribution hubs requiring dependable movement of heavy palletized or containerized loads.

The CGC50 features a welded steel chassis, powerful industrial LPG or gasoline engine options, a heavy-duty powershift transmission, reinforced mast assembly, and cushion tires optimized for smooth concrete floors. Its design prioritizes reliability, low vibration, strength, and simplified maintenance.

The operator compartment provides a wide step-in area, ergonomic controls, clear visibility, and an effective suspension seat. Technicians appreciate the easy-access engine bay, simplified hydraulic routing, long-life filters, and robust drivetrain components. The Clark CGC50 is engineered to deliver consistent and economical performance in demanding indoor heavy-lifting applications.

Engine Specs

The CGC50 is typically equipped with an industrial LPG or gasoline engine offering strong torque for heavy loads and controlled emissions for indoor use. Common engine families include the GM/PSI 4.3L V6 industrial engine, providing high-output torque and dependable performance.

GM/PSI 4.3L V6 LPG/Gasoline:
- Configuration: V6, 4-stroke
- Displacement: approx. 4.3 liters
- Power output: approx. 70-85 kW (94-114 hp)
- Torque output: approx. 220-280 Nm (162-207 lb-ft)
- Idle speed: approx. 650-750 rpm
- Rated speed: approx. 2,400-2,600 rpm
- Fuel system: LPG vapor-withdrawal with regulator/mixer or EFI gasoline

Mazda M4 Series (earlier models):
- Displacement: approx. 2.2-2.6 liters
- Output: approx. 40-55 kW (54-74 hp)
- Torque: approx. 120-170 Nm (89-125 lb-ft)

Engine Construction:
- Heavy cast-iron block
- Cast-iron or aluminum head
- Forged-steel crankshaft supported by multiple main bearings
- Heat-treated aluminum pistons with reinforced crowns
- Mechanical valvetrain designed for long service life

Fuel System:
- LPG vaporizer/regulator
- Mixer or fuel-injection system depending on year
- Multi-stage filtration
- Pressure-rated industrial LPG lines
- Automated fuel shutoff

Lubrication System:
- Full-pressure wet-sump
- Gear-type crankshaft-driven oil pump
- Oil capacity: approx. 4.0-6.0 L (4.2-6.3 qt)
- Typical oil pressure: approx. 250-400 kPa (36-58 psi)
- Recommended oil: SAE 10W-30 or 15W-40
- Replaceable spin-on oil filter

Cooling System:
- Liquid cooling with centrifugal water pump
- Coolant capacity: approx. 10-12 L (10.5-12.7 qt)
- Thermostat: opens approx. 82°C (180°F)
- Pressurized radiator with heavy-duty airflow shroud
- System pressure: approx. 13 psi (90 kPa)

Drive Train

The CGC50 uses a high-capacity powershift transmission tailored for heavy warehouse loads.

Transmission:
- Type: torque-converter powershift
- Gears: forward and reverse
- Forward speed (unladen): approx. 15-18 km/h (9-11 mph)
- Reverse speed: approx. 12-15 km/h (7-9 mph)
- Fluid capacity: approx. 10-14 L (10.5-14.8 qt)
- Fluid type: Dexron III ATF
- Direction control: steering-column lever with hydraulic clutch packs

Drive Axle:
- Cast-steel industrial differential
- Planetary reduction hubs for torque multiplication
- Axle oil capacity: approx. 8-10 L (8.4-10.5 qt)
- Recommended lubricant: SAE 80W-90 or 85W-140

Brake System:
- Service brakes: hydraulic drums or optional wet-disc depending on configuration
- Parking brake: mechanical lever-applied drum brake
- Indoor-tuned braking for smooth deceleration

Electrical System

- System voltage: 12 V
- Battery capacity: approx. 70-100 Ah
- Alternator output: approx. 40-80 A
- Starter motor: approx. 1.8-2.5 kW
- Electrical harness: heat-resistant industrial wiring
- Safety switches: operator-presence, neutral-start, seat sensor
- Lighting: headlights, rear lamps, optional overhead warehouse lamps

Wheels and Tires

Drive Configuration:
- Drive wheels: front
- Steering wheels: rear
- Drive system: 2WD for indoor usage

Tires (Cushion):
- Front tires: approx. 28x9x20
- Rear tires: approx. 22x7x16

Optional Tires:
- Non-marking cushion tires
- High-temperature compounds
- Low-profile space-saving cushion tires

Chassis Structure:
- Fully welded heavy-steel frame
- Reinforced mast mounting bases
- Integrated counterweight for optimal stability
- Protected hydraulic and electrical lines beneath shielding panels

Steering:
- Type: fully hydrostatic power steering
- Steering pump flow: approx. 10-15 L/min (2.6-4.0 gpm)
- Rear axle: oscillating with heavy-duty pivot bearings
- Turning radius: approx. 2.2-2.5 m (87-98 in)
- Steering tuned for smooth concrete floors and tight indoor aisles

Hydraulic System

- Max hydraulic pressure: approx. 2,200-2,500 psi (152-172 bar)
- Pump type: engine-driven external gear pump
- Flow rate: approx. 40-60 L/min (10-16 gpm)
- Reservoir capacity: approx. 35-45 L (37-47 qt)
- Fluid grade: ISO VG 32 or VG 46
- Lift cylinders: heavy double-acting cylinders
- Tilt cylinders: dual tilt cylinders with cushioning
- Auxiliary circuits: sideshift or clamp (optional)

Service Refill Capacities

- Engine oil: approx. 4.0-6.0 L (4.2-6.3 qt)
- Cooling system: approx. 10-12 L (10.5-12.7 qt)
- Transmission: approx. 10-14 L (10.5-14.8 qt)
- Drive axle: approx. 8-10 L (8.4-10.5 qt)
- Hydraulic oil: approx. 35-45 L (37-47 qt)

Mast Data

Mast Types:
- V (2-stage)
- FV (3-stage full free-lift)

Lift Height Options:
- Duplex: approx. 3.0-4.0 m (118-157 in)
- Triplex: approx. 4.5-6.0 m (177-236 in)

Free Lift:
- 0.2-1.0 m (8-39 in)

Fork Specifications:
- Standard lengths: 1,067-1,219 mm (42-48 in)
- Optional: up to 1,524 mm (60 in)
- Width: approx. 125-150 mm (5-6 in)
- Thickness: approx. 45-60 mm (1.8-2.4 in)

Load Capacity

- Rated capacity: 5,000 kg (11,000 lb) at 600 mm (24 in) load center

De-rating affected by:
- Mast height
- Long forks
- Attachments
- Off-center loading
- Uneven or inclined surfaces

Performance Data

- Lift speed (unladen): approx. 0.40-0.55 m/s (80-110 ft/min)
- Lift speed (laden): approx. 0.25-0.35 m/s (50-70 ft/min)
- Lowering speed (unladen): approx. 90-130 ft/min
- Lowering speed (laden): approx. 110-150 ft/min
- Travel speed (unladen): approx. 15-18 km/h (9-11 mph)
- Travel speed (laden): approx. 12-14 km/h (7-9 mph)
- Gradeability (unladen): approx. 20-26%
- Gradeability (laden): approx. 10-14%
- Drawbar pull: approx. 12,000-20,000 N (2,698-4,496 lbf)

Dimensions and Weight

- Overall length to fork face: approx. 2.7-3.0 m (106-118 in)
- Overall width: approx. 1.3-1.5 m (51-59 in)
- Overhead guard height: approx. 2.2-2.3 m (87-91 in)
- Wheelbase: approx. 1.7-1.9 m (67-75 in)
- Ground clearance: approx. 90-120 мм (3.5-4.7 in)
- Turning radius: approx. 2.2-2.5 m (87-98 in)
- Aisle width (1000x1200 pallet): approx. 3.8-4.2 m (149-165 in)
- Maximum fork height: 3.0-6.0 m depending on mast
- Free lift: 0.2-1.0 m
- Fork lengths: 42-60 in
- Operating weight: approx. 4,500-6,000 kg (9,920-13,228 lb)
- Counterweight mass: approx. 1,800-2,800 kg (3,968-6,173 lb)

Maintenance Data

250-Hour Maintenance:
- Replace engine oil and filter
- Lubricate mast pivots and steering joints
- Clean air filter
- Clean radiator
- Inspect battery terminals

500-Hour Maintenance:
- Replace fuel filter
- Inspect driveline and shaft couplings
- Check brake shoes and drums
- Examine axle seals and bearings

1,000-Hour Maintenance:
- Replace transmission fluid
- Replace axle lubricant
- Inspect hydraulic cylinders and lines
- Check chain stretch and mast alignment

2,000-Hour Maintenance:
- Replace hydraulic oil
- Replace coolant
- Full mast structural inspection
- Test operator-presence and neutral-start circuits

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