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Clark S25D Specifications

Basic Information

The Clark S25D is a diesel-powered forklift that delivers a compelling balance of power, efficiency, and versatility for general material handling operations. Its core strength lies in the proven Isuzu 4LE2X diesel engine, a four-cylinder turbocharged powerplant providing dependable torque and reliability for continuous use. The engine meets Stage 3b/EU Stage V emissions standards and incorporates a diesel oxidation catalyst (DOC) with no regeneration cycles or additives required, meaning no interruption of operation is necessary.

Operator control is facilitated through features like hydrostatic power steering eliminating steering kick-back, and a fully-welded, heavy-gauge frame for stability. The S25D is equipped with a range of lifting systems including standard, Hilo, Triplex, and Quad configurations, designed for productive operation across various applications.

This model is equipped with clear-view uprights available in Standard, Hilo, Triplex, and Quad versions, featuring extra-wide masts, narrow center cylinders, and optimized mast design for excellent visibility. It rolls on pneumatic tires, offering excellent stability and traction for outdoor use. The distance from the centre of the drive axle to the fork face is 18.3 in (465 mm).

The wheelbase is 65.0 in (1,650 mm). The total service weight of the truck is 8,320 lb (3,774 kg). When fully laden, the axle load distribution places 12,045 lb (5,463 kg) on the front axle and 1,786 lb (810 kg) on the rear axle. In an unladen state, the front axle load 3,309 lb (1,501 kg), and the rear axle load 5,011 lb (2,273 kg). The overhead guard height is 85.2 in (2,165 mm). The seat height is 45.6 in (1,157 mm). The coupling height is 16.1 in (410 mm).

Engine Specs

The Clark S25D is powered by the Isuzu 4LE2X diesel engine, a robust and reliable powerplant specifically designed for industrial operation. It is a four-cylinder engine with a turbocharger and a total displacement of 133 cu in (2,179 cc). This engine produces a rated power of 62 hp (46 kW) at 2,400 rpm.

The engine meets Stage 3b/EU Stage V emissions standards and incorporates a diesel oxidation catalyst (DOC) with no regeneration cycles required, ensuring continuous operation. Lubrication is provided by a pressure-fed system ensuring all moving components are adequately lubricated. Cooling is managed by a liquid-cooled system designed to maintain optimal operating temperatures.

Drive Train

The drivetrain of the S25D is engineered for precise control and long-term durability.
Transmission: It is fitted with a HY-type automatic powershift transmission with gearbox oil cooling.
Travel Speed: The forklift achieves a laden travel speed of 10.1 mph (16.3 km/h) and an unladen travel speed of 10.9 mph (17.6 km/h).
Axles: The drive axle is located at the front. The rear steer axle is robust with proven steer axle design. The drive axle fluid should be changed at 2,000 hour intervals.
Brakes: The service brake system utilizes wet disc brakes. The parking brake is actuated with a hand lever, and maintenance procedures include checking brake condition and wear.

Electrical System

The electrical system is engineered to reliably support the engine, safety features, and lighting. It operates on a standard 12-volt architecture. The system powers the starter motor, engine control systems, and all essential lighting components for safe operation. Daily maintenance includes checking warning lights and hour meter operation. An electronic tachometer is standard equipment. Increased safety is provided through power failure protection to prevent uncontrolled lowering of loads.

Wheels and Tires

The chassis provides a rigid and durable foundation, constructed from heavy-gauge steel with fully welded frame construction to support all major components under load stress. Wheels and Tires: The S25D is fitted with pneumatic tires. Available with dual tyres on the drive axle to improve traction and stability.

Front: 7.00 x 12 - 14 PR
Rear: 6.00 x 9 - 10 PR

Track Width:
Front: 38.0 in (964 mm)
Rear: 38.2 in (970 mm)

Drive Configuration: The vehicle utilizes a 2-wheel drive configuration, with the two front wheels serving as the driven wheels.

The steering system on the Clark S25D is a hydrostatic power steering system that eliminates steering kick-back, providing smooth and effortless control during low-speed maneuvering and in confined spaces. Daily maintenance includes checking steering operation. The double acting steer cylinder ensures precise and direct steering. A priority distributor in the hydraulic system ensures steering priority in all conditions.

Hydraulic System

The hydraulic system is responsible for powering the lifting, tilting, and any auxiliary functions. It utilizes a full-flow reverse filter which filters the oil to the tank at each reverse flow, ensuring oil purity. Rough particles are filtered directly via a suction filter, thereby preventing them from entering the oil circuit, ensuring a long service life for all hydraulic components. A high-capacity pump provides adequate oil supply for the upright and the hydrostatic steering. A large 12.4 gal (47 L) hydraulic oil tank allows the use of numerous attachments. The system operating pressure for attachments is up to 2,030 psi (140 bar).

The main hydraulic pump has a rated flow of up to 9.2 gpm (35 L/min) for attachments. Load handling is controlled via a load sensitive-response and precise control valve. A safety valve provides extra safety and prevents an uncontrolled lowering of the load at all times. Maintenance includes changing or replacing the hydraulic sump oil filter and breather, and changing hydraulic sump fluid at prescribed intervals. The mast tilts forward by 8 degrees and backward by 10 degrees. Tilt cylinders are mounted in pendulum bearings with an integrated tilt lock valve that prevents excessively rapid or unintentional forward tilting of the lifting system.

Mast Data

The standard mast configuration is available as a 2-stage (Standard), Hilo, Triplex, or Quad upright design depending on application requirements. Excellent visibility is provided by extra-wide masts, narrow center cylinders, and optimized mast design. Angled mast rollers and a robust 6-roller fork carriage with hook suspension ensure durability. Maintenance includes checking upright, lift chains and fasteners, lubricating tilt cylinder rod ends, and checking lift chain adjustment and wear.

Mast Height (Lowered): 85.2 in (2,165 mm). Free Lift: 4.3 in (110 mm). This feature allows for lifting loads at low heights without increasing the overall mast height, a valuable function when entering trailers or working under low-clearance structures. Maximum Fork Height: 130 in (3,300 mm). Mast Height (Extended) (with LBR): 154.5 in (3,924 mm).

Load Capacity

Load Capacity - 7,716 lb (3,500 kg)
Load Centre - 19.7 in (500 mm)

Performance Data

Lift Speed (Laden): 108 fpm (0.55 m/s)
Lift Speed (Unladen): 114 fpm (0.58 m/s)
Lowering Speed (Laden): 108 fpm (0.55 m/s)
Lowering Speed (Unladen): 98 fpm (0.50 m/s)
Max. Drawbar Pull (Laden): 5,213 lb (23,193 N)
Max. Drawbar Pull (Unladen): 1,583 lb (7,042 N)
Maximum Gradeability (Laden): 40.7 percent

Dimensions and Weight

Overall Length: 146.1 in (3,710 mm)
Length to Face of Forks: 103.9 in (2,640 mm)
Overall Width: 45.7 in (1,160 mm) std, up to 61.7 in (1,566 mm) with dual tyres
Forks (Thickness x Width x Length): 1.77 x 4 x 42 in (45 x 100 x 1,070 mm)
Fork Carriage Width: 40.9 in (1,040 mm)
Height of Overhead Guard: 85.2 in (2,165 mm)
Ground Clearance (Minimum): 5.3 in (135 mm)
Ground Clearance (Centre of Wheelbase): 6.1 in (155 mm)
Aisle Width for Pallet 1000 x 1200 (crossways): 157.3 in (3,995 mm)
Aisle Width for Pallet 800 x 1200 (lengthways): 165.2 in (4,195 mm)
Basic Right Angle Stacking Aisle Width: 108.3 in (2,750 mm)
Turning Radius (Outside): 91.7 in (2,330 mm)
Service Weight: 8,320 lb (3,774 kg)

Maintenance Data

Daily (8-10 hours) checks include visual inspection of the truck and its major components, checking for obvious damage and leaks, condition of tires and wheels, checking for missing or loose wheel lugs nuts, engine oil level, engine coolant level (radiator and recovery tank), transaxle fluid level, hydraulic sump oil level, warning lights and hour meter, overhead guard condition and bolts, horn operation and other warning devices, steering operation, directional and speed controls, upright, lift chains and fasteners, and carriage or attachments and forks.

50-250 hours preventive maintenance includes test driving the truck, checking functional performance, inspecting load handling components, carefully checking the lift chains for wear and condition, air cleaning the truck and radiator, checking torque on critical fasteners, draining and replacing engine oil, replacing engine oil filter, inspecting and adjusting fan belts, draining and flushing radiator coolant, checking engine ignition and timing, performing engine tune-up, checking battery, checking transmission fluid level, checking brake condition and wear, checking drive axle mounting and fasteners, lubricating steer axle linkage, inspecting the steering cylinder piston, checking and lubricating steer axle wheel bearings, changing or replacing hydraulic sump oil filter and breather, changing or replacing hydraulic sump fluid and oil filter, lubricating tilt cylinder rod ends, and checking and lubricating lift chains.

900 hours / yearly maintenance includes cleaning or replacing engine air filter, replacing hydraulic sump oil filter and hydraulic tank air breather, checking drive axle mounting and fasteners, replacing fuel filter element, checking valve clearance and setting if necessary, checking that crankcase ventilation is free, and replacing transmission oil and transmission oil filter.

2,000 hours maintenance includes changing drive axle fluid.

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