Hyster H60XL Specifications
The Hyster H60XL is a rugged, mid-capacity
internal-combustion forklift with a nominal lifting capacity of 6,000 lb (2,722
kg) designed during the era of the classic Hyster XL-Series. These forklifts
were engineered for exceptional durability, long-term serviceability, and
reliable performance under heavy industrial conditions.
The H60XL is widely used in warehouses, lumber
yards, fabrication shops, steel-processing facilities, freight-handling
operations, and manufacturing facilities. Known for its simplicity,
mechanical reliability, and predictable handling behavior, the H60XL
remains in service decades after production.
Its sturdy welded-steel chassis, dependable
industrial engine options, stable mast construction, and straightforward
hydraulic system ensure that operators experience smooth, consistent
lift performance. For businesses needing a forklift that delivers raw
lifting power without complicated electronics, the H60XL stands out as
one of the most reliable and easy-to-maintain industrial trucks of its
generation.
The H60XL was offered with several engine choices
depending on model year and market.
Common engines include:
- GM 3.0-liter inline-four gasoline/LPG industrial engine
- Ford or Mazda industrial LPG engines (market dependent)
- Diesel options in limited configurations (region-specific)
Standard Gasoline/LPG Engine Specifications:
- Displacement: approx. 3.0 L
- Rated power output: approx. 55-65 hp (41-48 kW)
- Peak torque: approx. 120-140 lb-ft (163-190 Nm)
- Idle speed: approx. 650-750 rpm
- Maximum governed speed: approx. 2,400-2,600 rpm
- Fuel type: LPG or gasoline
- Ignition: mechanical distributor (points/coil) or electronic retrofit
Diesel Engine Characteristics (if equipped):
- Displacement: approx. 2.7-3.1 L
- Rated power: approx. 45-55 hp (34-41 kW)
- Torque: approx. 100-130 lb-ft (136-176 Nm)
Lubrication System
The lubrication system is a pressurized wet-sump configuration using a compact
gear-type pump.
- Oil capacity: approx. 4.0-5.0 L (4.2-5.3 qt)
- Oil pressure: 20-30 psi (138-207 kPa) at idle
- Max oil pressure: 50-70 psi (345-483 kPa) at rated RPM
- Oil type: SAE 10W-30 or 15W-40 depending on temperature
- Filtration: spin-on full-flow oil filter
Cooling System
The H60XL uses a conventional industrial cooling system designed for long-duty
cycles.
- Coolant capacity: approx. 7-9 L (7.4-9.5 qt)
- Thermostat opening: approx. 82°C (180°F)
- Cooling pressure: approx. 12-15 psi (83-103 kPa)
- Water pump: belt-driven centrifugal
- Fan: mechanical engine-driven
Radiator service access is simple, allowing frequent cleaning in dusty
environments.
Transmission
The H60XL relies on a durable hydraulic powershift transmission.
- Type: single-speed hydraulic powershift
- Forward speed (unladen): approx. 10-12 mph (16-19 km/h)
- Reverse speed: approx. 9-11 mph (15-18 km/h)
- Transmission capacity: approx. 6-8 L (6.3-8.4 qt)
- Fluid type: ATF Dexron II/III
Directional changes use a lever-operated control for hydraulic clutch packs,
providing smooth engagement.
Drive Axle
The front drive axle is a robust cast-steel assembly designed for high-load
industrial usage.
- Lubrication capacity: approx. 2.5-3.0 L (2.6-3.2 qt)
- Lubricant type: SAE 80W-90 gear oil
Brakes
Industrial-grade brakes provide strong stopping performance.
- Service brakes: hydraulic drum brakes at front axle
- Parking brake: mechanical lever-actuated drum brake
Brake systems must be kept adjusted, especially for high-cycle use.
The H60XL uses a simple and reliable 12-volt electrical
system engineered to withstand tough industrial conditions.
- Battery capacity: approx. 70-90 Ah
- Alternator/generator: approx. 35-55 A output
- Starter motor: approx. 1.8-2.2 kW
- Ignition system: mechanical distributor (gasoline/LPG)
Electrical architecture is minimal to enhance reliability and simplify
troubleshooting.
The forklift features a thick-gauge, welded-steel
chassis engineered for long service life.
Drive Configuration:
- Drive wheels: front
- Steering wheels: rear
- Drive system: 2WD
The H60XL is available in both cushion and pneumatic tire versions depending on
operating conditions.
Tire sizes:
- Front: 7.00-12 (pneumatic or cushion)
- Rear: 6.00-9
Pneumatics suit outdoor, uneven surfaces, while cushion tires suit smooth indoor
floors.
Rear-wheel hydrostatic steering provides tight maneuverability.
Steering:
- Steering type: hydraulic orbitrol
- Steering pump flow: approx. 6-10 L/min (1.6-2.6 gpm)
- Steering axle: oscillating pivot configuration
- Turning radius: approx. 2.2-2.4 m (87-95 in)
The steering system is dependable and provides excellent low-speed handling.
Hydraulic circuits power lift, tilt, and attachments.
- Operating pressure: approx. 2,000-2,500 psi (138-172 bar)
- Pump type: engine-driven gear pump
- Pump flow: approx. 20-30 L/min (5.3-7.9 gpm)
- Hydraulic reservoir: approx. 25-30 L (26-32 qt)
- Hydraulic fluid: ISO VG 32 or VG 46
Lift cylinders are double-acting; tilt cylinders control mast pitch.
| Service Refill Capacities |
- Engine oil: approx. 4.0-5.0 L (4.2-5.3 qt)
- Coolant: approx. 7-9 L (7.4-9.5 qt)
- Transmission: approx. 6-8 L (6.3-8.4 qt)
- Drive axle: approx. 2.5-3.0 L (2.6-3.2 qt)
- Hydraulic tank: approx. 25-30 L (26-32 qt)
Mast designs include simplex, duplex, and triplex
formats.
Mast Heights:
- Simplex: approx. 3.0 m (118 in)
- Duplex: approx. 3.3-4.0 m (131-157 in)
- Triplex: approx. 4.3-4.8 m (170-189 in)
Free-Lift:
- Duplex/triplex: approx. 1.2-1.5 m (47-59 in)
Fork Specifications:
- Length: 1,067-1,219 mm (42-48 in)
- Width: approx. 100 mm (4 in)
- Thickness: approx. 40-45 mm (1.6-1.75 in)
Rated capacity: 6,000 lb (2,722 kg) at a 24-in (610-mm)
load center
Capacity reduces with mast extension, attachments, or long forks.
General performance
values include:
- Lift speed (unladen): approx. 100-120 ft/min (0.50-0.60 m/s)
- Lift speed (laden): approx. 80-100 ft/min (0.40-0.50 m/s)
- Lowering (unladen): approx. 100-130 ft/min
- Lowering (laden): approx. 110-140 ft/min
Gradeability:
- Unladen: approx. 15%
- Laden: approx. 10%
Drawbar pull:
- approx. 4,000-6,000 N (900-1,350 lbf)
- Overall length to fork face: approx. 2.4-2.5 m (95-98
in)
- Overall width: approx. 1.10-1.15 m (43-45 in)
- Overhead guard height: approx. 2.1-2.2 m (82-87 in)
- Wheelbase: approx. 1.45-1.50 m (57-59 in)
- Ground clearance: approx. 90-120 mm (3.5-4.7 in)
- Turning radius: approx. 2.2-2.4 m (87-95 in)
- Right-angle stacking aisle: approx. 3.7-3.9 m (146-154 in)
- Maximum fork height: approx. 3.0-4.8 m
- Free lift: approx. 1.2-1.5 m
- Fork lengths available: 36-60 in
- Operating weight: approx. 5,200-6,000 lb (2,359-2,722 kg)
- Counterweight mass: approx. 1,300-1,500 lb (590-680 kg)
250-Hour
Maintenance:
- Replace engine oil and filter
- Clean radiator fins
- Lubricate mast sliding areas
- Inspect steering axle joints
500-Hour Maintenance:
- Replace transmission filter
- Inspect hydraulic filter
- Check axle seals
- Torque-check drivetrain components
1,000-Hour Maintenance:
- Replace transmission fluid
- Replace axle fluid
- Inspect hydraulic hoses
2,000-Hour Maintenance:
- Replace hydraulic fluid
- Replace coolant
- Perform full mast, chain, and carriage inspection
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