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Hyster S40FT Specifications

Basic Information

The Hyster S40FT represents a well-engineered solution in the 4000 lb capacity IC forklift class, offering a balanced combination of power, efficiency, and maneuverability. Powered by a choice of PSI 2.4L engines producing 59 hp (44 kW) or Kubota 2.5L engines with similar output, this model delivers reliable torque for lifting and maneuvering loads up to 4000 lb (1814 kg) while maintaining fuel efficiency suitable for demanding applications.

Its compact design, combined with a tight turning radius of 76.8 in (1950 mm), allows for excellent maneuverability in congested warehouse aisles and tight spaces. The S40FT is equipped with cushion tires, providing stable performance on improved surfaces common in warehouse environments. Operators benefit from ergonomic features including hydrostatic power steering with an infinitely adjustable steer column, a single pedal inch brake, and a rubber floor mat that reduces fatigue during extended shifts.

The Electronic Powershift transmission with auto deceleration system extends brake life by up to 60%. The Hyster Stability System (HSS) provides enhanced safety by monitoring and adjusting truck operations. The 2-stage limited free lift VISTA PLUS mast delivers lift speeds up to 126 ft/min (0.64 m/s) unladen.

The Hyster S40FT is a rider-seated forklift powered by either LPG or dual fuel engine options. It has a load capacity of 4000 lb at a 24.0 in load centre, equivalent to 1814 kg at a 610 mm load centre. The distance from the drive axle centre to the fork face (load distance) is 15.4 in or 390 mm. The truck has a wheelbase of 56.3 in or 1430 mm.

Its service weight (unladen) for the standard 2-stage LFL mast configuration is 7803 lb to 7838 lb or 3539 kg to 3555 kg. With a load, the total weight increases to 11,803 lb (5554 kg). Axle loadings with a load are 10,366 lb (4702 kg) on the front and 1437 lb (652 kg) on the rear. When unladen, front axle loading is 3570 lb (1619 kg) and rear axle loading is 4233 lb (1920 kg).

Engine Specs

The Hyster S40FT is powered by a choice of proven industrial engines depending on fuel type and customer requirements. The PSI 2.4L LPG engine is standard for LPG models, with Kubota 2.5L dual fuel engines available for gasoline/LPG configurations. The Mazda 2.0L/2.2L or GM 2.4L engines are also used.

Basic Technical Data for PSI 2.4L Engine: The engine is a 4-cylinder LPG power unit with a displacement of 143 cu.in (2343 cc to 2351 cc). It produces a rated power of 59 hp at 2700 rpm, equivalent to 44 kW at 2700 rpm. The engine delivers a torque of 121 lb-ft at 2000 rpm (164 Nm at 2000 rpm). The PSI 2.4L is a dual fuel engine capable of operating on LPG.

Basic Technical Data for Kubota 2.5L Engine: The Kubota dual fuel option features a 4-cylinder design with a displacement of 2491 cc (152 cu.in). It produces a rated power of 59 hp at 2500 rpm, equivalent to 44 kW at 2500 rpm. The engine delivers a torque of 131 lb-ft at 1000 rpm (18 kg/m at 1000 rpm).

Basic Technical Data for Alternative Engine Options: Some configurations feature 2.2L engines producing 51 hp (38 kW) at 2600 rpm with 94 lb-ft (128 Nm) torque at 1800 rpm and displacement of 134.3 cu.in (2201 cc). Fuel Tank: 10.7 to 11.0 gal (40.0 to 41.6 L) for non-LP units.

Lubrication: The engine employs a forced lubrication system. Routine maintenance, including oil and filter changes, is mandated at specific hourly intervals as outlined in the periodic maintenance schedule to ensure longevity and performance. The 250-hour/6-month maintenance includes changing engine oil for Mazda and GM engines.

Cooling: Engine temperature is regulated by a pressurized liquid cooling system. Regular inspection of coolant levels and condition, as well as monitoring the radiator, water pump, and hoses for wear and debris, is part of standard preventative maintenance. The 4000-hour/2-yearly maintenance includes changing the cooling system for Mazda and GM engines.

Drive Train

Transmission: The S40FT is equipped with a basic electronic powershift transmission featuring one forward and one reverse speed. Available configurations include Electronic Powershift, DuraMatch, and DuraMatch Plus. The DuraMatch transmission manages braking and direction changes, extending the service life of brakes and tires. The auto deceleration system automatically slows the truck when the accelerator pedal is released, extending brake life by up to 60%. Controlled power reversal virtually eliminates tire spin, increasing tire life by up to 50%. The transmission type is automatic powershift with torque converter.

Travel Speed: This forklift achieves a laden travel speed ranging from 11.1 mph to 11.2 mph (17.8 km/h to 18.0 km/h) depending on configuration, and an unladen speed of 11.2 mph to 11.5 mph (18.0 km/h to 18.5 km/h).

Axles: The front axle is a drive axle with 2 driven wheels. The wheelbase is 56.3 in (1430 mm).

Brakes: Service braking is handled by a hydraulic foot brake system with single pedal inch brake. The parking brake is a hand-operated mechanical lever. The braking system is designed for reliable stopping power in all operating conditions.

Electrical System

The electrical system operates at a standard 12 volts with a maintenance-free battery rated at 475 cold cranking amps. The system powers the starter motor, lights, and electronic control units. Daily 8-hour maintenance includes cleaning battery and cable terminals. All aggregates are controlled and monitored via electronic systems, allowing simple and fast diagnostics.

Wheels and Tires

The chassis is a heavy-duty, one-piece welded steel frame that supports all major components: the engine, drivetrain, counterweight, and mast. The frame includes integral tie downs for secure transportation. A rubber floor mat reduces vibration and noise levels.

The truck is fitted with cushion tires as standard, providing stable performance on improved surfaces common in warehouse applications. The front drive tires are size 21x7x15 (21x7x15). The rear steer tires are size 16x5x10.5 (16x5x10.5). The wheel configuration features 2 driven wheels at the front and 2 steer wheels at the rear. Overall width is 42.0 in (1067 mm) for standard tread configuration, with wide tread option at 48.9 in (1242 mm).

The S40FT features hydrostatic power steering as standard equipment. This system significantly reduces the effort required to turn the wheel, especially when the truck is stationary or moving slowly under load. The steer column is infinitely adjustable, allowing operators to position the steering wheel for optimal comfort and control.

Hydraulic System

The hydraulic system powers the lifting, tilting, and auxiliary functions such as sideshift. The system features a 3-function hydraulic control valve as standard. Load handling is controlled via precise control valve. The auxiliary hydraulic pressure relief for attachments is set at 2250 psi (15.4 MPa to 15.5 MPa). The hydraulic tank capacity is 9.5 to 10.0 gal (36.0 to 37.9 L) for drain and refill.

Mast Data

The forklift is equipped with a 2-stage limited free lift VISTA PLUS mast as standard, with optional 2-stage full free lift (FFL) and 3-stage FFL configurations available to suit various applications. The VISTA PLUS mast design provides excellent visibility. The standard 2-stage LFL mast has a lowered height of 85 in (2135 mm). It provides a free lift of 5 in (140 mm) with load backrest, enabling lifting in low-clearance areas before the mast sections begin to extend. Optional full free lift masts provide 62 in (1575 mm) of free lift without load backrest.

The maximum fork height is 129 in (3292 mm) for the standard 2-stage LFL mast. The mast extends to a height of 178 in (4515 mm) including load backrest. Without load backrest, extended height is 151 in (3840 mm). The mast tilts forward by 5 degrees and backward by 5 degrees to facilitate load handling and secure transport. The fork carriage is a 38.5 in (980 mm) wide carriage. The standard fork dimensions are 1.6 in thick, 3.9 in wide, and 42 in long, which is 40 mm by 100 mm by 1067 mm. The maximum fork spread (outside dimensions) is 38.3 in (974 mm).

Load Capacity

Load Capacity: 4,000 lb (1,814 kg)
Load Centre: 24 in (610 mm)

Performance Data

The lift speed with a load is 122 ft/min (0.62 m/s) for the standard 2-stage LFL mast, and without a load, it increases to 126 ft/min (0.64 m/s). Optional 2-stage FFL mast lift speeds are 106 ft/min (0.54 m/s) with load and 112 ft/min (0.57 m/s) without load. Optional 3-stage FFL mast lift speeds are 114 ft/min (0.58 m/s) with load and 120 ft/min (0.61 m/s) without load. Lowering speeds are 114 ft/min (0.58 m/s) with load and 98 ft/min (0.50 m/s) without load for the standard 2-stage LFL mast.

Optional mast lowering speeds range from 98 ft/min to 106 ft/min (0.50 m/s to 0.54 m/s) with load and 83 ft/min to 93 ft/min (0.42 m/s to 0.47 m/s) without load. The truck can generate a maximum drawbar pull of 4453 lb (2020 kg) when laden and 1764 lb (800 kg) when unladen. Its maximum gradeability is 39 percent when laden and 24 percent when unladen. Maximum climbing ability is 39%.

Dimensions and Weight

The overall length of the truck without forks is 88.1 in (2238 mm). With the standard 42 in forks, overall length is approximately 130.1 in (3305 mm). The overall width is 42.0 in (1067 mm) for standard tread configuration. The height to the top of the overhead guard is 84 in (2128 mm), with optional guard height of 82 in (2061 mm). The step height from ground to running board is 13.8 in (350 mm). Ground clearance, unladen, is 3.6 in to 5 in (91 mm to 130 mm) at the lowest point and 4.9 in (125 mm) at the centre of the wheelbase.

With a load, ground clearance decreases by approximately 6 mm (0.24 in). The minimum aisle width required for right-angle stacking (add length of load) is 92.1 in (2340 mm). The equal aisle width for 90-degree intersecting aisles is 73.8 in (1875 mm). The outside turning radius is 76.8 in (1950 mm). The truck's operating weight, as specified, ranges from 7803 lb to 7838 lb (3539 kg to 3555 kg) depending on configuration.

Maintenance Data

250 Hours/6 Monthly Maintenance: Change engine oil for Mazda 2.0L/2.2L and GM 2.4L engines, check for wear and damage drive belt, check engine idle speed (800+/-25 RPM) and governed speed (2700+/-25 RPM), check LPG regulator (drain tar).

500 Hours/6 Monthly Maintenance: Check hydraulic oil level (30.1 to 39.8 liters depending on configuration), inspect and replace as required hydraulic tank breather, clean battery and cable terminals.

1000 Hours/1 Yearly Maintenance: Change transmission oil filter after first 500 hours of operation, check fuel injectors for applicable engines.

2000 Hours/1 Yearly Maintenance: Change hydraulic oil filter, change hydraulic tank breather, change air filter, change PCV valve, check oxygen sensor and indicator light, change LPG fuel regulator filter for Mazda 2.0L/2.2L engines (except 2007 emission compliant engines), change fuel filter for Mazda and GM engines.

4000 Hours/2 Yearly Maintenance: Change hydraulic oil, inspect and replace as required hydraulic tank breather, change cooling system for Mazda, GM, and Yanmar engines.

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