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Komatsu FD150E-7 Specifications

Basic Information

The Komatsu FD150E-7 is a high-capacity diesel-powered forklift engineered for continuous heavy-duty operation in steel mills, large fabrication plants, port terminals, mining supply yards, and precast concrete industries.

With a rated lifting capacity of approximately 15,000 kg (33,000 lb) at a 600 mm (24 in) load center, the FD150E-7 is designed for industries requiring stable, predictable load handling and long-term structural durability.

This variant of the FD150E-7 is equipped with the Isuzu 6BG1-T industrial turbocharged diesel engine. The 6BG1-T is a 6-cylinder, 6.5-liter heavy-duty powerplant widely known for its extreme reliability, strong low-end torque, fuel economy, and service longevity. The turbocharged design ensures responsive power for lifting heavy loads, while the engine’s mechanical fuel injection, reinforced block construction, and high-capacity cooling system make it ideal for harsh working conditions.

Komatsu integrates this robust engine with a heavy-duty powershift transmission, planetary reduction drive axle, and sealed wet-disc braking system for long-life reliability. The reinforced welded-steel chassis, wide mast stance, ergonomic operator station, and high-capacity hydraulics ensure the FD150E-7 delivers dependable performance over years of demanding industrial use.

Engine Specs

Basic Technical Data
Engine model: Isuzu 6BG1-T
Engine type: 6-cylinder, 4-stroke, turbocharged diesel
Displacement: approx. 6.494 L (6494 cc)
Bore: approx. 105 mm
Stroke: approx. 125 mm
Rated power: approx. 92-110 kW (123-148 hp) @ 2200-2500 rpm
Peak torque: approx. 420-480 Nm (310-355 lb-ft) @ 1400-1600 rpm
Aspiration: turbocharged
Fuel system: mechanical direct-injection
Governor: mechanical
Compression ratio: approx. 17.5-18.5:1
Idle speed: approx. 700-850 rpm
Maximum governed speed: approx. 2500 rpm

Lubrication System
Type: pressure-fed, wet-sump lubrication
Oil capacity: approx. 14-17 L (14.8-18 qt)
Oil pump: internal gear-driven
Oil filter: full-flow spin-on
Recommended oil: SAE 15W-40, API CF/CG/CH
Oil cooler: optional engine-mounted cooler

Cooling System
Cooling type: liquid-cooled
Coolant capacity: approx. 18-22 L (19-23 qt)
Water pump: belt-driven centrifugal
Thermostat: approx. 82°C (180°F)
Fan: mechanical, multi-blade, shrouded
Radiator: heavy-duty industrial core
System pressure: approx. 90-120 kPa (13-17 psi)

Drive Train

Transmission
Type: Komatsu heavy-duty powershift
Speeds: 2 forward / 2 reverse
Travel speed (forward, unladen): approx. 20-26 km/h (12-16 mph)
Travel speed (reverse): approx. 18-24 km/h (11-15 mph)
Transmission oil capacity: approx. 18-26 L (19-27 qt)
Fluid type: Komatsu ATF or Dexron III
Clutch packs: oil-immersed multi-disc
Directional control: column-mounted hydraulic lever
Torque converter: single-stage industrial

Drive Axle
Construction: cast-steel heavy-duty axle
Final reduction: planetary hub reduction
Differential: bevel-gear industrial differential
Axle oil capacity: approx. 16-24 L (17-25 qt)
Lubricant: SAE 80W-90 or 85W-140 gear oil

Braking System
Service brakes: hydraulic wet-disc (sealed, oil-immersed)
Parking brake: mechanical lever or hydraulic-assist
Wet-disc brakes provide long service life with minimal maintenance

Electrical System

System voltage: 24 V
Battery configuration: 2 x 12-V industrial batteries
Battery capacity: approx. 80-120 Ah each
Alternator: approx. 40-60 A
Starter: approx. 4-5 kW
Engine controls: mechanical with electrical interlocks

Safety systems:
- Neutral-start lock
- Overheat warning
- Low oil pressure warning

Wheels and Tires

Drive system: 2WD (front-wheel drive)
Chassis construction: reinforced welded-steel frame
Steering wheels: rear

Tires (Pneumatic)
Front: typically 14.00-24
Rear: typically 11.00-20
Optional: solid pneumatic, foam-filled, non-marking

Ground Clearance
Under chassis: approx. 280-350 mm (11-14 in)
Under mast: approx. 240-320 mm (9.4-12.6 in)

Structural Features
Heavy counterweight block
Large mast support bulkhead
Reinforced cross-members
Protected hydraulic/electrical routing

Steering
Type: hydrostatic power steering
Steering pump flow: approx. 22-32 L/min
Steering axle: oscillating center-pivot type
Turning radius: approx. 4.0-4.5 m (157-177 in)
Steering wheel rotations: approx. 2.5-3.5 turns lock-to-lock

Hydraulic System

System type: open-center hydraulic system
Pump type: engine-driven high-displacement gear pump
Max pressure: approx. 18-21 MPa (2600-3050 psi)
Flow rate: approx. 120-170 L/min (32-45 gpm)
Hydraulic tank capacity: approx. 150-180 L (158-190 qt)

Lift and Tilt Cylinders
Lift cylinders: double-acting
Tilt cylinders: heavy-duty double-acting with check valves
Control valves: mechanical multi-spool (electronic fingertip optional)
Lines: steel tubing with reinforced hoses

Service Refill Capacities

Engine oil: 14-17 L
Coolant: 18-22 L
Transmission: 18-26 L
Drive axle: 16-24 L
Hydraulic tank: 150-180 L

Mast Data

Mast Types
2-stage V-mast
3-stage FSV full-free-lift mast

Lift Heights
2-stage mast: approx. 3000-4000 mm (118-157 in)
3-stage mast: approx. 4000-6000 mm (157-236 in)

Free Lift
2-stage: approx. 150-300 mm
3-stage: approx. 900-1200 mm

Fork Specifications
Standard fork length: 1220 mm (48 in)
Optional lengths: 1524 / 1829 / 2134 / 2400 mm (60 / 72 / 84 / 94 in)
Fork width: 150-180 mm (6-7 in)
Fork thickness: 55-75 mm (2.2-3.0 in)
Carriage: ISO Class V

Load Capacity

Rated capacity: approx. 15,000 kg (33,000 lb)
Load center: 600 mm (24 in)

Capacity reduction occurs when:
- long forks are used
- heavy attachments installed
- mast height increases
- load center extended
- forward tilt applied

Performance Data

Lift speed (unladen): approx. 0.40-0.55 m/s (79-108 ft/min)
Lift speed (laden): approx. 0.25-0.40 m/s (50-80 ft/min)
Lowering speed: approx. 0.50-0.70 m/s
Drawbar pull: approx. 75-100 kN (16,800-22,500 lbf)
Gradeability (unladen): approx. 28-33%
Gradeability (laden): approx. 18-24%

Dimensions and Weight

Overall length to fork face: approx. 5300-5700 mm (209-224 in)
Overall width: approx. 2500-2800 mm (98-110 in)
Overhead guard height: approx. 2900-3300 mm (114-130 in)
Wheelbase: 3000-3200 mm (118-126 in)
Mast lowered height: approx. 3500-4000 mm
Mast raised height: approx. 4600-6000 mm
Ground clearance: approx. 280-350 mm
Turning radius: approx. 4.0-4.5 m
Aisle width (1000x1200 pallet): approx. 6.5-7.3 m (256-287 in)
Max fork height: 3.0-6.0 m
Free lift: 150-1200 mm
Fork lengths: 48 / 60 / 72 / 84 / 94 in
Operating weight: approx. 18,500-22,000 kg (40,800-48,500 lb)
Counterweight mass: approx. 6000-8000 kg (13,200-17,600 lb)

Maintenance Data

250-Hour Interval:
- Engine oil and filter
- Clean air filter
- Lubricate mast and steer axle

500-Hour Interval:
- Transmission/hydraulic return filters
- Inspect axle seals

1000-Hour Interval:
- Replace ATF
- Replace axle oil
- Replace fuel filters
- Valve clearance adjustment
- Inspect hydraulic cylinders

2000-Hour Interval:
- Replace hydraulic oil
- Replace coolant
- Full mast inspection
- Hydraulic pump pressure test
- Service steering axle bushings

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