Forklifts and telehandlers specifications and technical data
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Komatsu FD25T-16 Specifications

Basic Information

The Komatsu FD25T-16 is a 2.5-ton (2,500 kg / 5,500 lb) diesel-powered pneumatic-tire forklift designed for medium-to-heavy industrial operations requiring excellent outdoor traction, continuous duty performance, high torque availability, and robust structural reliability.

As a member of the Komatsu 16 Series, the FD25T-16 benefits from an upgraded chassis, improved Cooling System efficiency, increased hydraulic responsiveness, improved operator visibility, and enhanced driveline durability. The forklift is powered by the Komatsu 4D94E engine, a 3.3-liter, 4-cylinder diesel engine known for long service life, strong low-end torque, low fuel consumption, and dependable mechanical injection.

This engine pairs with Komatsu’s torque-converter powershift transmission and high-output hydraulic system for efficient lifting and transport performance in demanding industrial settings including Construction material depots, metal and fabrication shops, outdoor logistics areas, and general industrial yards.

Engine Specs

Technical Data
Model: Komatsu 4D94E Industrial
Type: inline 4-cylinder, 4-stroke diesel
Displacement: 3.26-3.33 L
Bore/stroke: 94x100 mm
Rated output: 36-45 kW (48-60 hp) @ 2400-2600 rpm
Peak torque: 160-190 Nm @ 1600-1800 rpm
Fuel system: mechanical in-line injection
Aspiration: naturally aspirated
Compression ratio: approx. 21:1
Idle speed: 750 ± 50 rpm
Engine notes: rugged industrial design, strong torque curve, long intervals between overhauls.

Lubrication System
Type: full-pressure wet-sump
Oil pump: internal gear-type
Oil capacity: 6.5-7.5 L
Oil pressure: 250-450 kPa
Recommended oil: SAE 15W-40 (API CF/CG/CH)
Filtration: spin-on full-flow cartridge

Cooling System
Method: liquid-cooled
Coolant capacity: 8-10 L
Thermostat opening: 82°C
Fully open: 95°C
Fan: engine-driven mechanical
Water pump: centrifugal
Radiator: heavy-duty fin-tube
System pressure: 88-108 kPa

Drive Train

Transmission
Type: torque-converter powershift
Gears: 1-2 forward / 1-2 reverse
Control: mechanical shuttle or hydraulic lever
Unladen speed: 18-20 km/h
Laden speed: 16-18 km/h
Fluid capacity: 7-10 L
Fluid: Dexron II/III ATF
Cooling: integral oil-to-air cooler

Front Drive Axle
Construction: heavy-duty cast-steel
Differential: bevel-gear design
Lubrication: 4-5 L
Lubricant: SAE 80W-90

Rear Steer Axle
Type: oscillating center-pivot
Oscillation: ±8-10°
Lubrication: 0.8-1.1 L

Braking System
Service brakes: hydraulic drum
Parking brake: mechanical lever-type
Notes: durable Braking System requiring minimal maintenance.

Electrical System

Voltage: 12 V
Battery: 80-100 Ah
Alternator output: 35-55 A
Starter: 2.0-2.5 kW
Dashboard indicators: oil pressure, coolant temperature, charge lamp, glow-plug indicator, hour meter, parking brake

Wheels and Tires

Drive: front-wheel drive
Steering: rear-wheel
Chassis: welded steel Construction
Counterweight: integrated cast-iron assembly

Tire Sizes (T Series)
Front: 7.00-12 or 28x9-15
Rear: 6.00-9
Options: solid pneumatic, high-traction compounds, non-marking tires

Chassis features:
- heavy belly guards
- reinforced overhead guard
- anti-slip steps
- protected routing for hoses and wiring
- rubber-isolated engine mounts

Steering
Type: fully hydrostatic
Pump output: 7-10 L/min
Turning radius: 2.2-2.4 m
Steer axle: oscillating center-pivot

Hydraulic System

Pump type: external gear pump
Flow rate: 45-60 L/min
Max pressure: 17-19 MPa
Reservoir capacity: 28-35 L
Oil type: ISO VG 32 / VG 46
Cylinders: dual lift, dual tilt with cushioning
Control valves: mechanical proportional spool

Supported attachments:
- side-shift
- fork-positioner
- rotator
- bale clamp
- drum clamp
- push-pull
- specialty industrial tools

Service Refill Capacities

Engine oil: 6.5-7.5 L
Coolant: 8-10 L
Transmission: 7-10 L
Drive axle: 4-5 L
Steer axle: 0.8-1.1 L
Hydraulics: 28-35 L

Mast Data

Available mast configurations:
- Simplex (1-stage)
- Duplex (2-stage)
- Triplex (3-stage with full free-lift)

Lift heights:
Simplex: 2.5-3.0 m
Duplex: 3.0-4.5 m
Triplex: 4.5-6.0 m

Fork sizes:
Standard: 1070 mm (42 in)
Optional: 1220-1829 mm (48-72 in)
Fork width: 100-125 mm
Thickness: 40-50 mm
ITA Class II or III

Load Capacity

Rated capacity: 2500 kg (5500 lb)
Load center: 500 mm

Deration conditions:
- long forks
- tall masts
- heavy attachments
- uneven terrain
- off-center loading

Performance Data

Lift speed (unladen): 0.45-0.60 m/s
Lift speed (laden): 0.30-0.45 m/s
Lowering speed: 100-150 ft/min
Gradeability (unladen): 20-26%
Gradeability (laden): 14-20%
Drawbar pull: 11,000-14,000 N

Dimensions and Weight

Overall length (to fork face): 2.55-2.70 m
Width: 1.15-1.20 m
Overhead guard height: 2.15-2.25 m
Wheelbase: 1.60-1.70 m
Ground clearance: 135-160 mm
Turning radius: 2.2-2.4 m
Aisle width (1000x1200 pallet): 3.45-3.75 m
Max fork height: 2.5-6.0 m
Free lift: 80-800 mm
Supported fork lengths: 42-72 in
Operating weight: 3500-4200 kg
Counterweight mass: 1650-2100 kg

Maintenance Data

250-hour service:
- replace engine oil and filter
- clean radiator
- lubricate mast and steer axle
- inspect air filter

500-hour service:
- replace Transmission oil
- inspect axle seals
- clean hydraulic suction strainer

1,000-hour service:
- replace hydraulic oil and filters
- replace coolant
- inspect hoses, wiring, cylinders

2,000-hour service:
- driveline inspection
- steering alignment
- mast structural inspection

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