Toyota 02-7FDF30 Specifications
The Toyota 02-7FDF30 is a 3.0-tonne capacity,
diesel-powered, seated rider forklift, renowned for its integration of advanced
safety systems and durable powertrain. Part of Toyota's 7-Series, this model is
distinguished by the standard inclusion of the System of Active Stability (SAS),
which significantly enhances operator confidence and truck stability during
complex maneuvers.
Powered by the robust Toyota 2Z diesel engine, it delivers reliable performance
for medium-duty material handling tasks in warehouses, distribution centers, and
industrial environments. Its compact design and efficient hydraulic system
contribute to productive work cycles, while operator-centric features like the
Operator Presence Sensing system and an easily adjustable steering column reduce
fatigue and promote safe operation.
The Toyota 02-7FDF30 is a counterbalanced forklift truck designed for
versatility and safety. It operates on diesel power and is controlled by a
seated operator. Its rated load capacity is 3000 kg (6614 lb) at a 500 mm (19.7
in) load centre. The distance from the drive axle centre to the fork face
measures 485 mm (19.1 in), and the truck has a wheelbase of 1700 mm (66.9 in).
The total weight of the truck when unladen is 4450 kg (9811 lb). When fully
laden, the axle loading on the front axle is 6470 kg (14264 lb) and on the rear
axle is 980 kg (2161 lb). When unladen, these figures shift to 1740 kg (3836 lb)
on the front and 2710 kg (5975 lb) on the rear.
Basic Technical Data: The main component of the Toyota
02-7FDF30 is the Toyota 2Z engine, a four-cylinder diesel unit. It has a total
displacement of 3469 cc (211.7 cu.in). The engine is rated to produce 42 kW
(56.3 hp) at a rated speed of 2200 rpm, according to ISO 1585 standards.
Lubrication and Cooling: While specific capacities for lubrication and cooling
are not detailed in the source data, the system is designed to support
continuous operation in demanding conditions. The engine employs a forced
lubrication system to protect internal components, and liquid cooling to
maintain optimal operating temperatures.
Transmission: The 02-7FDF30 is equipped with a
Powershift transmission. This type of transmission allows for smooth direction
changes without the need for clutching, enhancing operator efficiency and
reducing fatigue. It features one forward gear and one reverse gear, providing
simple and intuitive control.
Travel Speed: The forklift achieves a maximum travel speed of 19 km/h (11.8 mph)
when laden and 19.5 km/h (12.1 mph) when unladen. The reverse speeds are
identical to the forward speeds, ensuring consistent maneuverability in both
directions.
Axles and Brakes: The truck uses a drive axle configuration with two driven
wheels. The service brake system is hydraulic, providing reliable stopping power
for both laden and unladen operations.
The electrical system operates on a standard 12 V
architecture. It includes a maintenance-free battery to power the starter motor,
electronic controls, and lighting. The system encompasses a starter, an
alternator to charge the battery while the engine runs, and a comprehensive
wiring harness connecting all electrical components, including the safety
systems.
The Toyota 02-7FDF30 is fitted with pneumatic tyres,
designed for traction and comfort on various surfaces. It has four wheels in
total, with the front two being the driven wheels. The front tyre size is
28x9-15-12PR (I), and the rear tyre size is 6.50-10-10PR (I). The front tread
width measures 1010 mm (39.8 in), and the rear tread width is 965 mm (38.0 in).
The hydraulic system is a core component for lift and
tilt operations. It operates with an attachment pressure of 147 bar (2132 psi).
The system's rated pump flow is 74 L/min (19.5 gal/min), which supplies the
necessary volume for lift, tilt, and auxiliary hydraulic functions.
The Toyota 02-7FDF30 is typically equipped with a
standard two-stage mast with high visibility. With the mast fully lowered, the
height to the top of the mast is 2020 mm (79.5 in). The free lift, which is the
height the forks can rise before the mast itself begins to extend, is 135 mm
(5.3 in).
The maximum lift height for the standard
configuration is 3000 mm (118.1 in), at which point the mast extends to
a total height of 4220 mm (166.1 in). The mast can tilt forward by 6
degrees and backward by 10 degrees to facilitate load handling and
secure transport.
Load Capacity: 6,614 lb (3,000 kg)
Load Centre: 19.7 in (500 mm)
The lift speed for the 3000 kg (6614 lb) rated load is
0.55 m/s (108.3 ft/min) when laden. When unladen, the lift speed increases
slightly to 0.57 m/s (112.2 ft/min). Lowering speed is controlled and consistent
at 0.50 m/s (98.4 ft/min) for both laden and unladen conditions.
The maximum drawbar pull, a measure of tractive
effort, is 19500 N (4384 lbf) for a laden truck and 9800 N (2203 lbf)
for an unladen truck. Its gradeability, the ability to ascend a slope,
is 23% when fully laden. The maximum gradeability is recorded as 26% for
a laden truck and 19% for an unladen truck.
The overall length of the truck, including the forks,
is 3745 mm (147.4 in). The length from the front face of the backrest to the
fork face is 2745 mm (108.1 in). The overall width of the truck is 1240 mm (48.8
in). The standard forks have dimensions of 45 mm (1.8 in) thick, 100 mm (3.9 in)
wide, and 1000 mm (39.4 in) long. The fork carriage is DIN 15 173 class III and
has a width of 1070 mm (42.1 in).
The height of the overhead guard is 2170 mm (85.4 in), and the seat height is
1110 mm (43.7 in). The coupling height for towing is 335 mm (13.2 in). Ground
clearance below the mast, when the truck is laden, is 140 mm (5.5 in). At the
centre of the wheelbase, ground clearance is 215 mm (8.5 in).
For maneuvering in aisles, the right-angle stacking aisle width for pallets
measuring 1000 by 1200 mm (39.4 by 47.2 in) with the 1200 mm (47.2 in) side
across the width of the truck is 4085 mm (160.8 in). For pallets 800 by 1200 mm
(31.5 by 47.2 in) with the 1200 mm (47.2 in) side along the length of the truck,
the required aisle width is 4285 mm (168.7 in).
The outer turning radius is 2400 mm (94.5 in),
and the internal turning radius is 810 mm (31.9 in). The total operating
weight of the truck is 4450 kg (9811 lb). The truck weight with specific
options or configurations can be higher, such as 4800 kg (10582 lb) or
4920 kg (10847 lb).
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