Toyota 02-7FG45 Specifications
The Toyota 02-7FG45 is a heavy-duty forklift built to
manage substantial loads with efficiency and reliability. Powered by a
high-displacement Toyota 1FZ gasoline engine, this model provides the power
necessary for lifting and transporting loads up to 4500 kg (9921 lb). It is
known for its robust construction and the integration of Toyota's SAS, which
continuously monitors and enhances truck stability to help prevent tip-overs.
Operator comfort is addressed with features like a memory tilt steering column
and full hydraulic power steering, reducing fatigue during extended shifts. As a
model from the 7-Series, it represents a well-engineered balance of power,
safety, and serviceability, though prospective users should verify specific
emission control configurations based on the model year.
The Toyota 02-7FG45 is a rider-seated forklift powered by a gasoline engine. It
has a load capacity of 5000 kg at a 500 mm load centre, or 4500 kg at a 600 mm
load centre, equivalent to 11023 lb at a 19.7 in load centre, or 9921 lb at a 24
in load centre. The distance from the drive axle centre to the fork face is 575
mm or 22.6 in.
The truck has a wheelbase of 2000 mm or 78.7 in. Its unladen operating weight is
6610 kg or 14573 lb, with axle loadings shifting from 2740 kg or 6041 lb on the
front and 3870 kg or 8532 lb on the rear when unladen, to 10480 kg or 23104 lb
on the front and 1130 kg or 2491 lb on the rear when carrying a full load.
The Toyota 02-7FG45 is powered by a member of the
Toyota 1FZ engine family, a robust and durable power unit designed for heavy
industrial use.
Basic Technical Data: The engine is a six-cylinder gasoline engine with a
displacement of 4476 cc or 273.1 cubic inches. It produces a rated power of 62
kW or 83.1 hp at a governed speed of 2100 rpm. The cylinder bore and stroke are
consistent with the 1FZ engine design.
Lubrication: The engine employs a forced lubrication system. Routine
maintenance, including oil and filter changes, is mandated at specific hourly
intervals as outlined in the periodic maintenance schedule to ensure longevity
and performance. The system uses a specific grade of engine oil, the capacity of
which is detailed in the service refill capacities section.
Cooling: Engine temperature is regulated by a liquid cooling system, which uses
a long-life coolant (LLC). Regular inspection of coolant levels and condition,
as well as monitoring the water pump and radiator for wear and debris, is part
of standard preventative maintenance.
Transmission: The 02-7FG45 is equipped with an
automatic transmission, designated as a torque converter transmission (T/C) type
"W". This transmission allows for direction changes with a simple flip of a
lever, without the need for clutching, enhancing operator efficiency.
Travel Speed: This forklift achieves a laden travel speed of 23.5 km/h or 14.6
mph, and an unladen speed of 24 km/h or 14.9 mph.
Axles: The front axle is a drive axle, designed to bear the majority of the load
during lifting operations. The rear axle is a steer axle, which pivots to ensure
ground contact on uneven surfaces. Both are robustly constructed to handle the
stresses of daily use.
Brakes: Service braking is handled by a hydraulic braking system, acting on the
front wheels for effective stopping power. This system provides reliable and
progressive deceleration.
The electrical system operates at a standard 12 volts,
powering the starter motor, lights, and electronic control units. The system
includes a relay block and wiring harnesses that are integral to the machine's
operation and safety features. The System of Active Stability (SAS) and other
electronic controllers rely on a network of sensors and actuators to function
correctly.
The chassis is a heavy-duty, welded steel structure
that supports all major components: the engine, drivetrain, counterweight, and
mast.
The truck is fitted with pneumatic tires, which provide good traction and shock
absorption for outdoor or rough surface use. The front tires are size
300-15-18PR (load range I), and the rear tires are size 7.00-12-12PR (load range
I). The wheel configuration is 2 driven wheels at the front and 2 steer wheels
at the rear. The front tread width is 1150 mm or 45.3 in, and the rear tread
width is 1090 mm or 42.9 in.
The 02-7FG45 features full hydraulic power steering, which significantly reduces
the effort required to turn the wheel, especially when the truck is stationary
or moving slowly under load. This system enhances maneuverability and reduces
operator fatigue. The truck also includes a memory tilt steering column,
allowing operators to adjust the steering wheel to their preferred position for
added comfort.
The hydraulic system powers the lifting, tilting, and
any auxiliary functions like sideshift. The system is designed for precise load
control and efficient operation. It includes a hydraulic pump, oil control
valve, lift cylinders, and tilt cylinders. The operating pressure for
attachments is rated at 181 bar or 2625 psi. The rated pump flow is 95 l/min or
25.1 gal/min.
The forklift can be equipped with various mast types,
including triplex masts for high lift heights while maintaining a low closed
height for traveling through doorways. The standard mast configuration has a
lowered height of 2200 mm or 86.6 in. It provides a free lift of 115 mm or 4.5
in, enabling lifting in low-clearance areas before the mast sections begin to
extend.
The maximum lift height is 3000 mm or 118.1 in, at which point the mast extends
to a height of 4220 mm or 166.1 in. The mast tilts forward by 6 degrees and
backward by 12 degrees to facilitate load handling and secure transport. The
fork carriage is DIN 15173 Class III, with a carriage width of 1170 mm or 46.1
in. The standard fork dimensions are 55 mm thick, 140 mm wide, and 1070 mm long,
which is 2.2 in by 5.5 in by 42.1 in.
Load Capacity: 9,921 lb (4,500 kg)
Load Centre: 24 in (600 mm)
The lift speed with a load is 0.44 m/s or 86.6 ft/min,
and without a load, it increases to 0.48 m/s or 94.5 ft/min. Lowering speeds are
controlled at 0.50 m/s or 98.4 ft/min both laden and unladen. The truck can
generate a maximum drawbar pull of 36300 N or 8161 lbf when laden. Its
gradeability is 30 percent when laden, with a maximum gradeability of 34 percent
when laden and 22 percent when unladen.
The overall length of the truck, including the standard
1070 mm or 42.1 in forks, is 4200 mm or 165.4 in. The length to the face of the
forks is 3130 mm or 123.2 in. The overall width is 1450 mm or 57.1 in. The seat
height is 1205 mm or 47.4 in, and the coupling height is 370 mm or 14.6 in. The
height to the top of the overhead guard is 2285 mm or 90.0 in. Ground clearance,
laden, is 140 mm or 5.5 in below the mast, and 280 mm or 11.0 in at the centre
of the wheelbase.
The minimum aisle width required for right-angle stacking with 1000 x 1200 mm or
39.4 x 47.2 in pallets is 4525 mm or 178.1 in, and for 800 x 1200 mm or 31.5 x
47.2 in pallets, it is 4725 mm or 186.0 in. The outside turning radius is 2750
mm or 108.3 in, with an internal turning radius of 880 mm or 34.6 in. The
truck's operating weight is 6610 kg or 14573 lb.
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