Toyota 02-7FGA50 Specifications
The Toyota 02-7FGA50 is a gasoline-powered,
counterbalanced forklift truck produced between 2004 and 2007. This rider-seated
model is engineered for demanding material handling tasks requiring a rated load
of 5000 kg or 11023 lb.
The machine is powered by the Toyota 1FZ engine, a robust six-cylinder unit
known for reliable performance. A defining characteristic of this forklift is
the inclusion of Toyota's System of Active Stability (SAS), an advanced safety
feature that electronically monitors and controls mast and rear axle movements
to help prevent tip-overs. It also features the Operator Presence Sensing (OPS)
system to inhibit operation if the operator is not correctly seated.
Additional operator-focused features include the Toyota Operator Total Care
(OTC) philosophy, embodied by the Operator Restraint System (ORS) seat and a
memory tilt steering column, which enhance comfort and safety during extended
operation.
The Toyota 02-7FGA50 is a four-wheeled forklift with a load capacity of 5000 kg
at a 600 mm or 24 in load centre. Its design prioritises stability and
manoeuvrability in demanding environments. The machine is fitted with pneumatic
tyres as standard, suitable for indoor and outdoor use on improved surfaces. The
full hydraulic power steering ensures precise and effortless control. Key safety
innovations integral to the model include the Toyota SAS and OPS. The
transmission type is designated as W.
Basic Technical Data: The forklift is powered by the
Toyota 1FZ engine, a six-cylinder gasoline unit. With a displacement of 4476 cc
or 273.1 cu.in, this engine produces 62 kW or 83 hp of power at a rated speed of
2100 r/min according to ISO 1585 standards.
Lubrication: The engine lubrication system is a forced-feed type, employing a
gear pump to circulate oil throughout the engine block and cylinder head,
ensuring all moving components are adequately lubricated for reduced friction
and prolonged engine life. The system includes a full-flow oil filter to remove
contaminants.
Cooling: Engine temperature is regulated by a liquid cooling system. This system
comprises a radiator, a water pump, a thermostat, and a cooling fan. The water
pump circulates coolant through the engine jackets to absorb heat, which is then
dissipated as it passes through the radiator core.
Transmission: The Toyota 02-7FGA50 is equipped with an
automatic transmission, designated with the type code W. This powershift
transmission allows for smooth direction changes and gear shifts without the
need for a clutch pedal, reducing operator fatigue during frequent shuttling.
Travel Speed: The forklift achieves a laden travel speed of 23.5 km/h or 14.6
mph and an unladen speed of 24.0 km/h or 14.9 mph, enabling efficient movement
across the worksite.
Axles: The front axle is a rigid, drive axle that carries the majority of the
load, while the rear axle is a steer axle. The rear axle is designed to
oscillate, allowing all wheels to maintain ground contact on uneven surfaces,
which is crucial for stability.
Brakes: The service brake system is hydraulic, providing reliable and controlled
stopping power. This system uses hydraulic pressure to apply the brakes,
offering a consistent pedal feel and effective deceleration.
The electrical system operates on a standard 12 V
architecture. It includes a maintenance-free battery to power the starter motor,
electronic controls, and lighting. The system encompasses a starter, an
alternator to charge the battery while the engine runs, and a comprehensive
wiring harness connecting all electrical components, including the SAS and OPS
safety systems.
Wheel Drive: The Toyota 02-7FGA50 features a 2-wheel
drive configuration, with the front wheels providing the tractive effort (2x
driven wheels).
Wheels: The forklift uses a 2x2 wheel configuration, meaning two wheels on the
front axle and two on the rear. The front wheels are the driven wheels. The
tread width, the distance between the centre lines of the left and right wheels,
is 1150 mm or 45.3 in for both the front and rear axles.
Tires: This model is fitted with pneumatic tyres. The standard tyre size for the
front is 300-15-18PR(I), and for the rear, it is 7.00-12-14PR(I). These tyres
provide cushioning and traction. Some units may be equipped with superelastic or
solid tyres depending on the application.
Steering: The steering system is full hydraulic power steering, making
manoeuvring the truck effortless for the operator. The steering column features
a memory tilt function, allowing the operator to adjust the steering wheel to a
comfortable position and return it to a preset location each time they enter the
machine.
The hydraulic system is designed for efficient lifting
and tilting operations. It operates at a pressure of 181 bar or 2625 psi for
powering attachments. The system pump delivers a rated flow of 95 L/min or 25.1
gal/min, ensuring responsive mast and fork carriage movements. This system
powers the lift cylinders for raising the mast and the tilt cylinders for mast
forward and backward movement.
The Toyota 02-7FGA50 can be equipped with various mast
types. Specifications for a standard simplex mast include a lowered height of
2450 mm or 96.5 in. The mast has a free lift of 120 mm or 4.7 in, allowing the
forks to be raised to this height without increasing the mast's overall height.
The standard lift height is 3000 mm or 118.1
in, at which point the mast extends to a height of 4370 mm or 172.0 in.
Alternative configurations include triplex masts with lifting heights up
to 6000 mm or 236.2 in or 4300 mm or 169.3 in. The mast and fork
carriage can tilt forward by 6 degrees and backward by 12 degrees to
facilitate load handling and secure transport.
Load Capacity: 11,023 lb (5,000 kg)
Load Centre: 24 in (600 mm)
The lift speed with a load is 0.44 m/s or 86.6 ft/min,
and without a load, it is 0.48 m/s or 94.5 ft/min. The lowering speed is
consistent at 0.50 m/s or 98.4 ft/min for both laden and unladen conditions. The
maximum drawbar pull, or the pulling force, is 36300 N or 8161 lbf when laden
and 17600 N or 3957 lbf when unladen. Its gradeability, the ability to ascend a
slope with a load, is 28%. The maximum gradeability figures are 31% for a laden
truck and 22% for an unladen one.
The overall length of the truck, including the forks,
is 4390 mm or 172.8 in, while the length to the face of the forks is 3170 mm or
124.8 in. The overall width is 1450 mm or 57.1 in, and the height of the
overhead guard is 2285 mm or 90.0 in. The seat height is 1205 mm or 47.4 in, and
the coupling height is 370 mm or 14.6 in. The standard fork dimensions are 63 mm
or 2.5 in thick, 150 mm or 5.9 in wide, and 1220 mm or 48.0 in long. The fork
carriage is a class/type IV according to DIN 15 173 and has a width of 1170 mm
or 46.1 in. Alternative fork lengths such as 1520 mm or 59.8 in, 1830 mm or 72.0
in, and 2000 mm or 78.7 in are available depending on configuration.
Ground clearance beneath the mast with a laden truck is 140 mm or 5.5 in, and at
the centre of the wheelbase, it is 285 mm or 11.2 in. The aisle width required
for pallets sized 1000 by 1200 mm or 39 by 47 in is 4570 mm or 179.9 in. For
pallets sized 800 by 1200 mm or 31 by 47 in, the required aisle width is 4770 mm
or 187.8 in. The outer turning radius is 2800 mm or 110.2 in, and the internal
turning radius is 880 mm or 34.6 in.
The truck weight is 7230 kg or 15939 lb, though this can vary depending on the
mast and attachments, with some configurations weighing up to 7650-7710 kg or
16865-16998 lb. The axle loadings: when laden, the front axle load 10970 kg or
24185 lb and the rear axle 1260 kg or 2778 lb. Unladen, these loadings shift to
3050 kg or 6724 lb on the front axle and 4180 kg or 9215 lb on the rear axle.
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