Toyota 32-8FG25 Specifications
The Toyota 32-8FG25 is a 2.5-ton (5,500 lb class)
internal-combustion pneumatic-tire forklift designed for a wide range of
industrial environments requiring highly reliable lifting performance, strong
low-speed torque, and long-term mechanical durability. Positioned within
Toyota’s well-established 8-Series lineup, the 32-8FG25 integrates Toyota’s
System of Active Stability (SAS), Operator Presence Sensing (OPS), robust
hydraulic architecture, ergonomic operator controls, and a reinforced
welded-steel frame engineered for multi-shift material-handling applications.
Powering the 32-8FG25 is the Toyota 4Y engine—one of the most proven
gasoline/LPG forklift engines globally. Known for exceptional reliability, low
vibration, stable combustion characteristics, simple maintenance requirements,
and long service life, the 4Y provides strong torque at low RPM and smooth
throttle response. Its rugged construction and LPG/gasoline compatibility make
it ideal for mixed indoor/outdoor operation.
Designed for manufacturing plants, distribution centers, logistics terminals,
construction-material depots, warehouses, lumber yards, and agricultural
operations, the Toyota 32-8FG25 offers excellent maneuverability, stable lifting
control, reduced operator fatigue, and superior visibility through its
high-strength mast design. Toyota’s refined engineering—supported by durable
components and simplified service access—ensures low ownership cost, minimal
downtime, and long-term operating efficiency.
Basic Technical
Data
- Engine model: Toyota 4Y
- Engine type: Inline 4-cylinder, 4-stroke gasoline/LPG
- Displacement: 2,237 cc (2.2 L / 136 cu in)
- Bore x stroke: approx. 91 x 86 mm
- Rated power: approx. 35-40 kW (47-54 hp) @ 2,400-2,600 rpm
- Peak torque: approx. 160-175 Nm (118-129 lb-ft) @ 1,600-1,800 rpm
- Fuel aspiration: naturally aspirated
- Induction/fuel system: LPG mixer or EFI (market dependent)
- Ignition: electronic distributor
- Compression ratio: approx. 8.5-9.0:1
- Idle speed: approx. 650-750 rpm
- Maximum governed speed: approx. 2,600-2,700 rpm
Lubrication System
- Type: full-pressure, wet-sump
- Oil capacity: approx. 4.5-5.0 L (4.8-5.3 qt)
- Oil pump: gear-type
- Operating pressure: approx. 300-400 kPa (44-58 psi)
- Recommended oil: SAE 10W-30 or 15W-40 (API SJ+)
- Filter: spin-on full-flow
Cooling System
- Type: forced-circulation liquid cooling
- Coolant capacity: approx. 6-7 L (6.3-7.4 qt)
- Radiator type: heavy-duty aluminum
- Water pump: belt-driven centrifugal
- Thermostat opening: approx. 82°C (180°F)
- Cooling fan: mechanical, engine-driven
- System pressure: approx. 90-110 kPa (13-16 psi)
Transmission
- Type: Toyota automatic/powershift
- Forward travel speed (unladen): approx. 17-19 km/h (10.5-12 mph)
- Reverse travel speed: approx. 15-17 km/h (9-11 mph)
- Transmission oil capacity: approx. 4-5 L (4.2-5.3 qt)
- Fluid type: Toyota ATF Type T-IV or Dexron III
- Direction control: column-mounted F/R lever
Drive Axle
- Construction: cast-steel industrial axle
- Differential: bevel-gear
- Final reduction: planetary hub reduction
- Axle oil capacity: approx. 4-5 L (4.2-5.3 qt)
- Lubricant: SAE 80W-90
Braking System
- Service brakes: hydraulic drum brakes
- Parking brake: mechanical lever.
- System voltage: 12 V
- Battery capacity: approx. 60-80 Ah
- Alternator output: approx. 40-55 A
- Starter motor output: approx. 1.5-2.0 kW
- Engine management: mechanical/EFI depending on fuel type
- Safety circuits: SAS, OPS, neutral-start switch
- Indicators: fuel gauge, hour meter, temp gauge, alternator lamp
Drive Layout
- Drive wheels: front
- Steering wheels: rear
- Drive system: 2-wheel drive
Pneumatic Tire Options
- Front tires: approx. 7.00-12
- Rear tires: approx. 6.00-9
Ground Clearance
- Under chassis: approx. 120-170 mm (4.7-6.7 in)
- Under mast: approx. 120-170 mm (4.7-6.7 in)
Frame
- Fully welded steel construction
- Reinforced mast mounting zone
- Integrated SAS sensors
- Protected hydraulic and electrical routing
Steering:
- Type: fully hydrostatic steering
- Steering pump capacity: approx. 10-14 L/min
- Steering axle: oscillating center-pivot
- Turning radius: approx. 2.2-2.4 m (87-94 in)
- Steering wheel turns: approx. 2.5-3.0 lock-to-lock.
- System type: open-center
- Pump type: gear pump
- Max operating pressure: approx. 16-18 MPa (2,320-2,610 psi)
- Pump flow rate: approx. 32-42 L/min (8.5-11 gpm)
- Hydraulic reservoir: approx. 25-30 L (26-32 qt)
- Lift cylinders: dual double-acting
- Tilt cylinders: double-acting
- Control valve: mechanical multi-spool bank
- Lines: steel tubing with reinforced hoses
| Service Refill Capacities |
- Engine oil: 4.5-5.0 L
- Cooling system: 6-7 L
- Transmission: 4-5 L
- Drive axle: 4-5 L
- Hydraulic tank: 25-30 L
Mast Types
- 2-stage V-mast
- 3-stage FSV full-free-lift mast
Lift Heights
- 2-stage: 2.7-4.0 m (106-157 in)
- 3-stage: 4.3-6.0 m (169-236 in)
Free Lift - 3-stage: approx. 0.9-1.2 m (35-47 in)
Fork Specifications
- Standard lengths: 1,070 mm (42 in)
- Optional lengths: 1,220 mm (48 in), 1,524 mm (60 in)
- Width: 100-125 mm (4-5 in)
- Thickness: 35-40 mm (1.4-1.6 in)
- Carriage type: ITA Class II
- Optional attachments: side-shifter, fork-positioner, clamps
- Rated capacity: 2,500 kg (5,500 lb) at 500 mm (20 in)
load center
Derating factors include:
- Mast height
- Attachment weight
- Fork length
- Load center extension
- Forward mast tilt
- Lift speed (unladen): approx. 0.50-0.60 m/s (98-118
ft/min)
- Lift speed (laden): approx. 0.35-0.45 m/s (70-90 ft/min)
- Lowering speed: approx. 0.55-0.70 m/s
- Drawbar pull: approx. 14-17 kN (3,150-3,820 lbf)
- Gradeability (unladen): approx. 25-30%
- Gradeability (laden): approx. 15-18%
- Overall length to fork face: approx. 2.55-2.65 m
(100-104 in)
- Overall width: approx. 1.15-1.20 m (45-47 in)
- Overhead guard height: approx. 2.10-2.20 m (83-87 in)
- Mast lowered height: approx. 2.05-2.20 m
- Mast raised height: 4.3-6.0 m
- Wheelbase: approx. 1.45-1.50 m
- Ground clearance: approx. 120-170 mm
- Turning radius: approx. 2.2-2.4 m
- Aisle width (1,000x1,200 mm pallet): approx. 3.8-4.1 m (150-161 in)
- Maximum fork height: 2.7-6.0 m
- Free lift: 0.9-1.2 m
- Fork options: 42, 48, 60 in
- Operating weight: approx. 3,900-4,600 kg (8,600-10,140 lb)
- Counterweight: approx. 1,200-1,500 kg (2,645-3,307 lb)
250 Hours
- Engine oil and filter change
- Air filter primary cleaning
- Lubricate steer axle and mast grease points
500 Hours
- Replace transmission filter
- Replace/inspect hydraulic filter
- Inspect drive axle seals
1,000 Hours
- Replace transmission oil
- Replace axle oil
- Replace spark plugs (LPG/gasoline)
- Adjust valve clearances
- Inspect all hydraulic cylinders and hoses
2,000 Hours
- Replace hydraulic oil
- Replace coolant
- Complete mast inspection
- Hydraulic pump pressure test
- Steering axle bushing service
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