Toyota 32-8FGK25 Specifications
The Toyota 32-8FGK25 is a 2.5-ton (5,500 lb class)
internal-combustion forklift engineered for high-duty industrial applications
and optimized for compact-frame maneuverability. As part of Toyota’s
8-Series—with the “K” designation identifying a compact chassis
configuration—the 32-8FGK25 is designed for operations requiring the lifting
capacity of a standard 2.5-ton truck but within reduced aisle width constraints.
This makes it ideal for logistics centers, distribution hubs, high-density
warehouses, manufacturing plants, construction-material depots, automotive
operations, and indoor/outdoor mixed environments.
The forklift is powered by Toyota’s proven 4Y gasoline/LPG industrial engine,
widely regarded for its exceptional reliability, smooth torque delivery, long
service life, and minimal vibration. The 4Y’s compatibility with LPG or gasoline
makes the machine versatile across environments where low emissions, quiet
operation, and clean running conditions are required.
The 32-8FGK25 integrates Toyota’s System of Active Stability (SAS), Operator
Presence Sensing (OPS), a reinforced compact frame, high-visibility mast design,
and ergonomic operator station. Its hydraulic system provides predictable
control, while the compact wheelbase improves turning radius and aisle
performance. The combination of rugged construction, refined engineering, and
Toyota’s durability results in a highly dependable forklift capable of
multi-shift industrial workloads while maintaining low operating cost and ease
of service.
Basic Technical
Data
- Engine model: Toyota 4Y
- Engine type: inline 4-cylinder, 4-stroke gasoline/LPG
- Displacement: 2.2 L (2,237 cc / 136 cu in)
- Bore x stroke: approx. 91 x 86 mm
- Rated power: approx. 35-40 kW (47-54 hp) @ 2,400-2,600 rpm
- Peak torque: approx. 160-175 Nm (118-129 lb-ft) @ 1,600-1,800 rpm
- Aspiration: natural
- Fuel system: LPG mixer or EFI depending on region
- Ignition: electronic distributor
- Compression ratio: approx. 8.5-9.0:1
- Idle speed: approx. 650-750 rpm
- Governed speed: approx. 2,600-2,700 rpm
Lubrication System
- Type: full-pressure wet-sump
- Oil capacity: approx. 4.5-5.0 L (4.8-5.3 qt)
- Oil pump: internal gear-type
- Oil pressure: approx. 300-400 kPa (44-58 psi)
- Oil grade: SAE 10W-30 or 15W-40 API SJ+
- Filter: full-flow spin-on
Cooling System
- System type: liquid-cooled
- Coolant capacity: approx. 6-7 L (6.3-7.4 qt)
- Water pump: belt-driven centrifugal
- Thermostat: opens approx. 82°C (180°F)
- Radiator: heavy-duty aluminum unit
- Fan: engine-driven mechanical
- System pressure: approx. 90-110 kPa (13-16 psi)
Transmission
- Type: Toyota powershift automatic
- Forward speed (unladen): approx. 17-19 km/h (10.5-12 mph)
- Reverse speed: approx. 15-17 km/h (9-11 mph)
- Oil capacity: approx. 4-5 L (4.2-5.3 qt)
- Fluid type: Toyota ATF Type T-IV or Dexron III
- Directional control: column-mounted F/R lever
Drive Axle
- Construction: heavy cast-steel industrial axle
- Differential: bevel-gear
- Final reduction: planetary hub reduction
- Oil capacity: approx. 4-5 L (4.2-5.3 qt)
- Lubricant: SAE 80W-90 gear oil
Braking System
- Type: hydraulic drum brakes
- Parking brake: mechanical pull-lever
Drum brakes provide reliable operation with minimal contamination.
- Voltage: 12 V
- Battery capacity: approx. 60-80 Ah
- Alternator output: approx. 40-55 A
- Starter: approx. 1.5-2.0 kW
- Engine control: mechanical or EFI
- Safety: SAS, OPS, neutral-start interlock
- Dash indicators: fuel, hour meter, temp, alternator lamp
Drive and Steering
Layout
- Drive wheels: front
- Steering wheels: rear
- Drive configuration: 2WD
Pneumatic Tires
- Front: approx. 7.00-12
- Rear: approx. 6.00-9
Ground Clearance
- Under chassis: approx. 120-160 mm (4.7-6.3 in)
- Under mast: approx. 120-170 mm (4.7-6.7 in)
Frame
- Compact welded-steel chassis
- Reinforced mast base structure
- Integrated SAS sensor mounting
- Protected hydraulic and electrical routing
Steering:
- Steering type: fully hydrostatic
- Steering pump flow: approx. 10-14 L/min
- Steering axle: oscillating center-pivot axle
- Turning radius: approx. 2.0-2.2 m (79-87 in)
- Steering wheel rotation: approx. 2.5-3.0 turns lock-to-lock
- System type: open-center hydraulic system
- Pump type: gear-driven
- Max system pressure: approx. 16-18 MPa (2,320-2,610 psi)
- Flow rate: approx. 32-42 L/min (8.5-11 gpm)
- Hydraulic tank capacity: approx. 25-30 L (26-32 qt)
- Lift cylinders: dual double-acting
- Tilt cylinders: double-acting with check-valve protection
- Valve block: mechanical multi-spool control
- Line construction: steel pipes + reinforced flexible hoses
| Service Refill Capacities |
- Engine oil: 4.5-5.0 L (4.8-5.3 qt)
- Cooling system: 6-7 L (6.3-7.4 qt)
- Transmission: 4-5 L (4.2-5.3 qt)
- Drive axle: 4-5 L (4.2-5.3 qt)
- Hydraulic tank: 25-30 L (26-32 qt)
Mast Options
- 2-stage V-mast
- 3-stage FSV (full free lift)
Lift Heights
- 2-stage: approx. 2.7-4.0 m (106-157 in)
- 3-stage: approx. 4.3-6.0 m (169-236 in)
Free Lift - 3-stage: approx. 0.9-1.2 m (35-47 in)
Fork Specifications
- Standard length: 1,070 mm (42 in)
- Options: 1,220 mm (48 in), 1,524 mm (60 in)
- Width: 100-125 mm (4-5 in)
- Thickness: 35-40 mm (1.4-1.6 in)
- Class: ITA Class II
- Attachments: sideshifter, fork-positioner, clamps (optional)
- Rated capacity: 2,500 kg (5,500 lb) at 500 mm (20 in)
load center
Capacity derating occurs due to:
- Higher mast heights
- Long forks
- Attachment weight
- Load center extension
- Forward mast tilt
- Lift speed (unladen): approx. 0.50-0.60 m/s (98-118
ft/min)
- Lift speed (laden): approx. 0.35-0.45 m/s (70-90 ft/min)
- Lowering speed: approx. 0.55-0.70 m/s
- Drawbar pull: approx. 14-17 kN (3,150-3,820 lbf)
- Gradeability (unladen): approx. 25-30%
- Gradeability (laden): approx. 15-18%
- Overall length to fork face: approx. 2.45-2.55 m
(96-100 in)
- Overall width: approx. 1.15-1.20 m (45-47 in)
- Overhead guard height: approx. 2.10-2.20 m (83-87 in)
- Mast lowered height: approx. 2.05-2.20 m
- Mast raised height: 4.3-6.0 m
- Wheelbase (K compact): approx. 1.40-1.45 m
- Ground clearance: approx. 120-170 mm
- Turning radius: approx. 2.0-2.2 m
- Aisle width (1,000x1,200 pallet): approx. 3.6-3.9 m (142-154 in)
- Maximum fork height: 2.7-6.0 m
- Free lift: 0.9-1.2 m
- Fork lengths: 42, 48, 60 in
- Operating weight: approx. 3,900-4,500 kg (8,600-9,920 lb)
- Counterweight: approx. 1,200-1,500 kg (2,645-3,307 lb)
250-Hour Service
- Replace engine oil + filter
- Clean air filter
- Lubricate mast + steer axle grease points
- Inspect V-belts
500-Hour Service
- Replace transmission filter
- Replace/inspect hydraulic filter
- Check axle seals and wheel bearings
1,000-Hour Service
- Replace transmission oil
- Replace axle oil
- Replace spark plugs (gas/LPG)
- Adjust valve clearances
- Inspect hydraulic cylinders + hoses
2,000-Hour Service
- Replace hydraulic oil
- Replace coolant
- Full mast inspection
- Hydraulic pump pressure test
- Steering axle bushing service
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