Toyota 62-8FD25 Specifications
The Toyota 62-8FD25 is a 2.5-ton (5,500 lb class)
diesel-powered forklift belonging to Toyota’s advanced 8-Series lineup,
engineered for industrial users requiring proven reliability, stable load
handling, strong low-rpm torque, and high efficiency in mixed indoor/outdoor
material-handling applications. The model is equipped with Toyota’s 1DZ-III
diesel engine, a modernized, compact, fuel-efficient, low-emission 4-cylinder
engine known for excellent durability, reduced vibration, and long-term
reliability in demanding multi-shift work cycles.
The 62-8FD25 integrates Toyota’s System of Active Stability (SAS), Operator
Presence Sensing (OPS), ergonomic operator platform, reinforced steel chassis,
high-visibility mast design, and a robust drivetrain. Together, these systems
provide improved safety, predictable load control, excellent maneuverability,
reduced operator fatigue, and long service life. Its pneumatic tires, rugged
hydraulic system, and powerful drivetrain enable confident operation on
pavement, gravel, compacted soil, and mixed yard terrains.
This model is widely utilized in logistics hubs, heavy warehouses, manufacturing
shops, agricultural storage facilities, construction-material yards, freight
terminals, and industrial plants. The 62-8FD25 is designed for low maintenance
cost, easy serviceability, high uptime, and consistent daily performance.
Basic Technical
Data
- Engine model: Toyota 1DZ-III
- Engine type: inline 4-cylinder, 4-stroke diesel
- Displacement: approx. 2.5 L (2,486 cc / 152 cu in)
- Bore x stroke: approx. 92 x 92 mm
- Rated output: approx. 38-42 kW (51-56 hp) @ 2,200-2,500 rpm
- Peak torque: approx. 160-180 Nm (118-133 lb-ft) @ 1,600-1,800 rpm
- Aspiration: naturally aspirated
- Fuel system: mechanical direct-injection
- Emissions level: improved combustion, low-emission variant
- Compression ratio: approx. 22:1
- Idle speed: approx. 750-800 rpm
- Governor max speed: approx. 2,500-2,700 rpm
Lubrication System
- Type: pressure-feed wet sump
- Oil capacity: approx. 5.5-6.5 L (5.8-6.9 qt)
- Oil pump: internal gear-type
- Pressure range: approx. 300-420 kPa (44-61 psi)
- Recommended oil: SAE 15W-40 (API CF/CG or higher)
- Filter: full-flow spin-on
- Oil cooler: integrated for temperature stability
Cooling System
- Type: liquid-cooled, forced circulation
- Coolant capacity: approx. 7-8 L (7.4-8.4 qt)
- Thermostat: opens approx. 82°C (180°F)
- Radiator: heavy-duty aluminum core
- Fan: engine-driven mechanical
- System pressure: approx. 90-110 kPa (13-16 psi).
Transmission
- Type: Toyota automatic/powershift
- Forward travel speed (unladen): approx. 17-19 km/h (10.5-12 mph)
- Reverse speed: approx. 15-17 km/h (9-11 mph)
- Capacity: approx. 4-5 L (4.2-5.3 qt)
- Fluid: Toyota ATF Type T-IV or Dexron III
- Control: column-mounted F/R lever
Drive Axle
- Type: cast-steel industrial axle
- Differential: bevel gear
- Final reduction: planetary hub reduction
- Axle oil capacity: approx. 4-5 L (4.2-5.3 qt)
- Lubricant: SAE 80W-90
Braking System
- Service brakes: hydraulic drum brakes
- Parking brake: mechanical lever
Toyota drum-brake layout resists contamination
and reduces service frequency.
- System voltage: 12 V
- Battery capacity: approx. 70-90 Ah
- Alternator output: approx. 40-60 A
- Starter motor: approx. 2.0-2.5 kW
- Engine control: mechanical diesel
- Safety systems: SAS, OPS, neutral-start circuit
- Indicators: hour meter, fuel gauge, temperature gauge, charge lamp.
Drive Configuration
- Drive wheels: front
- Steering wheels: rear
- Drive layout: 2-wheel drive
Pneumatic Tires
- Front: approx. 7.00-12
- Rear: approx. 6.00-9
Ground Clearance
- Under chassis: approx. 120-170 mm (4.7-6.7 in)
- Under mast: approx. 120-170 mm (4.7-6.7 in)
Frame
- Fully welded steel chassis
- Reinforced mast support structure
- Integrated SAS sensor network
- Protected layout for hydraulic lines and electrical harnesses
Steering:
- Type: hydrostatic fully hydraulic steering
- Pump flow: approx. 10-14 L/min
- Steering axle: oscillating center-pivot
- Steering wheel turns: approx. 2.5-3.0 lock-to-lock
- Turning radius: approx. 2.2-2.4 m (87-94 in)
- Lubrication: grease points at pivot bushings and tie-rod ends.
- System type: open-center industrial hydraulic system
- Pump: engine-driven gear pump
- Maximum pressure: approx. 16-18 MPa (2,320-2,610 psi)
- Flow rate: approx. 32-42 L/min (8.5-11 gpm)
- Hydraulic tank capacity: approx. 25-30 L (26-32 qt)
- Lift cylinders: dual double-acting
- Tilt cylinders: double-acting
- Valves: mechanical multi-spool control bank
- Lines: reinforced hoses + steel tubing.
| Service Refill Capacities |
- Engine oil: 5.5-6.5 L
- Coolant: 7-8 L
- Transmission fluid: 4-5 L
- Drive axle oil: 4-5 L
- Hydraulic system: 25-30 L
Mast Configurations
- 2-stage V-mast
- 3-stage FSV full-free-lift mast
Lift Heights
- 2-stage: 2.7-4.0 m (106-157 in)
- 3-stage: 4.3-6.0 m (169-236 in)
Free Lift - 3-stage: approx. 0.9-1.2 m (35-47 in)
Fork Specifications
- Standard length: 1,070 mm (42 in)
- Optional lengths: 1,220 mm (48 in), 1,524 mm (60 in)
- Width: 100-125 mm (4-5 in)
- Thickness: 35-40 mm (1.4-1.6 in)
- Carriage: ITA Class II
- Optional attachments: side-shifter, fork-positioner, clamps.
- Rated capacity: 2,500 kg (5,500 lb) at 500 mm (20 in)
load center
Capacity is reduced by:
- Longer forks
- High mast elevation
- Heavy attachments
- Load center exceeding 500 mm
- Excessive forward tilt.
- Lift speed (unladen): approx. 0.50-0.60 m/s (98-118
ft/min)
- Lift speed (laden): approx. 0.35-0.45 m/s
- Lowering speed: 0.55-0.70 m/s
- Drawbar pull: approx. 14-18 kN (3,150-4,050 lbf)
- Gradeability (unladen): approx. 25-30%
- Gradeability (laden): approx. 15-18%
- Overall length to fork face: approx. 2.55-2.65 m
(100-104 in)
- Overall width: approx. 1.15-1.20 m (45-47 in)
- Overhead guard height: approx. 2.10-2.20 m (83-87 in)
- Mast lowered height: approx. 2.05-2.20 m
- Mast raised height: 4.3-6.0 m
- Wheelbase: approx. 1.45-1.50 m
- Ground clearance: approx. 120-170 mm
- Turning radius: approx. 2.2-2.4 m
- Aisle width (1,000x1,200 mm pallet): approx. 3.8-4.1 m (150-161 in)
- Maximum fork height: 2.7-6.0 m
- Free lift: 0.9-1.2 m
- Fork lengths: 42, 48, 60 in
- Operating weight: approx. 3,900-4,600 kg (8,600-10,141 lb)
- Counterweight mass: approx. 1,200-1,500 kg (2,645-3,307 lb)
250-Hour Service
- Engine oil + filter
- Clean air filter
- Lubricate mast and steering grease points
500-Hour Service
- Replace transmission filter
- Replace/inspect hydraulic filter
- Inspect axle seals
1,000-Hour Service
- Replace transmission oil
- Replace drive axle oil
- Adjust valve clearances
- Replace fuel filter
- Inspect hydraulic hoses and cylinders
2,000-Hour Service
- Replace hydraulic oil
- Replace coolant
- Full mast inspection
- Hydraulic pump pressure test
- Steering axle bushing service
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